Operator's Manual

6
1
Step
Parts needed for this step:
• 1 Bolt, 7/16 x 4–1/2 inch—Kawasakir engines only
• 1 Bolt, 7/16 x 4 inch—Kohlerr engines only
• 1 Drive pulley assembly
• 1 Clutch spacer
Installing the Clutch and Drive
Pulley Assembly
Note: Apply anti–seize compound to crank shaft before
installing the clutch and drive pulley assembly.
1. If not already removed, remove the existing clutch bolt
from the machine and discard (Fig. 2 and 3).
2. If not already removed, remove the existing drive
spacer from the clutch (Fig. 2 and 3).
3. Install the new pulley spacer into the clutch (Fig. 3).
4. Install the drive pulley assembly into the three holes
drilled into the clutch pulley (Fig. 3).
5. Install the drive spacer into the drive pulley assembly
(Fig. 3).
Note: There are two different size bolts for installing the
clutch. The size is determined by the type of engine on the
machine.
6. If the machine has a Kawasaki
®
engine, then install the
clutch with a bolt (7/16 x 4–1/2 inch) and 2 existing
curved washers (Fig. 3).
7. If the machine has a Kohler
®
engine, then install the
clutch with a bolt (7/16 x 4 inch) and 2 existing curved
washers (Fig. 3).
8. Torque the clutch bolt to 55 ft–lb (75 Nwm) (Fig. 3).
9. If needed, install the existing deck belt onto the clutch.
10. If needed, install the clutch strap.
11. If needed, plug in the clutch connector (Fig. 3).
1
m–6024
5
3
4
2
Figure 2
1. Engine
2. Clutch
3. Curved washers
4. Clutch bolt—discard
5. Drive spacer
m–6007
4
3
5
6 or 7
2
1
5
6 or 7
8
Figure 3
1. Clutch
2. Clutch connector
3. Pulley spacer
4. Drive pulley assembly
5. Curved washers
6. Bolt, 7/16 x 4–1/2 inch for
Kawasaki engines
7. Bolt, 7/16 x 4 inch for
Kohler engines
8. Drive spacer