Service Manual
Table Of Contents
- Revision History
- Preface
- Chapter 1 : Safety
- Chapter 2 : Specifications and Maintenance
- Chapter 3 : Troubleshooting
- Chapter 4 : Engine
- Chapter 5 : Chassis
- General Information
- Service and Repairs
- Caster Fork and Bearing Replacement
- Caster Wheel Replacement
- Left Console Replacement
- Right Console Replacement
- Seat Replacement
- Fuel Tank Replacement
- ROPS (Roll Over Protection System) Replacement
- Throttle Cable Assembly Replacement
- Choke Control Assembly Replacement
- Park Brake Handle Assembly Replacement
- Adjusting the Park Brake
- Motion Control Damper
- Motion Control Assembly Replacement
- Adjusting the Motion Control Handle Position
- MYRIDE® Replacement
- Chapter 6 : Deck
- Chapter 7 : Drive System
- Chapter 8 : Electrical
- Appendix A: Foldout Drawings
- Electrical Schematic
- Kawasaki Engine Electrical Schematic
ThrottleCableAssemblyInstallation(continued)
g336057
Figure41
2.Attachthethrottlecableassemblytothecontrolpanelassemblyusing2
boltsandnuts.
3.Installtheknobonthethrottlelever.
4.Installthecontrolpanelassemblyintotheconsole.
5.Movethethrottlecontrollevertotheslowidleposition.
6.PlacetheZ-bendofthethrottlecableinthethrottleplateontheenginein
thepositionpreviouslynoted.
7.Placethecableunderthecableclamp.
8.Ensurethatthethrottlecontrolleverisintheslowidlepositionandtighten
thecableclamp.
9.Connectthebatterybyinstallingthepositivecablerst,thenthenegative
cabletothebattery.
ChokeControlAssemblyReplacement
ChokeControlAssemblyRemoval
1.ParkthemachineonalevelsurfaceanddisengagethePTO.Stopthe
engine,waitforallmovingpartstostop,andremovethekey.Engagethe
parkingbrake.
2.Disconnectthebatterybyremovingthenegativecablerst,thenthepositive
cablefromthebattery.
3.Loosentheclampsecuringthechokecabletothechokeplateontheengine
4.Removethechokecablefromtheplate,notingthepositionofthecable
intheplate.
5.Removethecontrolpanelassemblyfromtherightconsole.
6.Onthebottomsideofthecontrolpanelassembly,loosenthejamnut
securingthechokeleverinplace.Removethenutfromthechokecable.
7.Pullthechokecableassemblythroughthecontrolpanelandoutofthe
machine.
ChokeControlAssemblyInstallation
1.Routethechokecablethroughthecontrolpanelassembly.
Chassis:ServiceandRepairs
Page5–22
2000SeriesZMASTER®ServiceManual
3438-778RevA