Setup Instructions

ManualsBrandsToro ManualsRiding EquipmentToro 75934

FormNo.3375-555RevC

ZMaster

RidingMower

ForAllZMaster

RidingMowers

SetupInstructions

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Rearwheels(Woodencrateonly)

Removethemachinefromacrate.

Nopartsrequired

–

Addfueltothemachine.

Nopartsrequired

–

Checktheengine-oillevel.

Nopartsrequired

–

Checkthetirepressure.

Nopartsrequired

–

Checkthewheellugnuttorque.

Nopartsrequired

–

Checkthegrassdeector.

J-bolt2

Wingnut2

Hold-downclamp1

Installabattery(Dieselmachinesonly).

Clamp

Wingnut(1/4inch)

Batteryhold-down2

Installabattery(Gasolinemachines

only).

Nopartsrequired

–

Chargethebattery.

Seat

Seatplate(xedseatsonly)

Flangenuts(3/8inch)—xedseatsonly

Spacers(3/8inch)—xedseatsonly

Flangenuts(3/8inch)—tiltingseatsonly

Longspacers(tilting,deluxeseatsonly)

Shortspacers(tilting,deluxeseatsonly)

Installtheseat(Internationalmachines

usinggasolineonly).

Nopartsrequired

–

Checktheseatbelt(International

machinesusinggasolineonly).

Right-controllever1

Left-controllever

Bolt(3/8x1inch)—2areassembled

Nut(3/8inch)—2areassembled

Installthemotion-controllevers

(Internationalmachinesusinggasoline

only).

Carriagebolt(3/8x1-1/2inches)

Flangelocknut(3/8inch)

Installthelift-assistpedal(International

machinesusinggasolineonly).

Air-cleanercap1

Hoseclamp1

Installtheair-cleanercap(International

machinesusinggasolineonly).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3375-555*C

Summary of content (16 pages)

PAGE 1
Form No. 3375-555 Rev C Z Master® Riding Mower For All Z Master® Riding Mowers Setup Instructions Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Qty. Use Rear wheels (Wooden crate only) 2 Remove the machine from a crate. No parts required – Add fuel to the machine. No parts required – Check the engine-oil level. No parts required – Check the tire pressure. No parts required – Check the wheel lug nut torque.
PAGE 2
Procedure Description Qty. Use Bolt (1/2 x 3-1/4 inch) Locknut (1/2 inch) 1 1 Install the ROPS hardware (LPG machines only). Roll-Over Protection System (ROPS) Kit 1 Install the ROPS (International machines using gasoline only). 17 Roll bar, right section Roll bar, left section Roll bar, center section Bolt (3/8 x 1 inch) Curved washer Flange nut (3/8 inch) Bolt (1/2 x 3–1/4 inch) Flange nut (1/2 inch) 1 1 1 8 8 8 2 2 Install the ROPS (Diesel machines only).
PAGE 3
2. Raise the back of the machine up and support it with jack-stands. Figure 6 Gasoline Machine Shown Figure 3 Gasoline Machine Shown Figure 7 Diesel Machine Shown 2 Figure 4 Diesel Machine Shown Adding Fuel to the Machine No Parts Required 3. Remove the wheel nuts from both sides of the vehicle and remove the right angle retaining plate. Discard the screws and retaining plate. Adding Fuel to Machines Add fuel to the machine before starting it.
PAGE 4
3. Cut the ties securing the tank brackets and move them out of the way. 8. Check for leaks as described in the Safety section of the Operator's Manual. 4. Align the center hole over the mounting pin that points straight up on the as shown in Figure 8. 3 Checking the Engine-Oil Level No Parts Required Procedure Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Servicing the Engine-Oil Level in the Operator's Manual. 4 G013619 Figure 8 1.
PAGE 5
6 7 Checking the Grass Deflector Installing a Battery (Diesel Machines Only) No Parts Required Parts needed for this procedure: Procedure If there are plastic ties holding the grass deflector up, remove them and lower the deflector into place. 2 J-bolt 2 Wing nut 1 Hold-down clamp WARNING Procedure An uncovered discharge opening could allow the machine to throw objects in the operator's or bystander's direction and result in serious injury or death. Also, contact with the blade could occur.
PAGE 6
9 10 Charging the Battery Installing the Seat (International Machines Using Gasoline Only) No Parts Required Procedure Parts needed for this procedure: WARNING 1 Seat Charging the battery produces gasses that can explode and cause serious injury. 1 Seat plate (fixed seats only) 8 Flange nuts (3/8 inch)—fixed seats only • Keep cigarettes, sparks and flames away from the battery.
PAGE 7
Figure 13 3. Secure the seat plate to the seat with 4 spacers and 4 flange nuts (3/8 inch). Figure 15 1. Harness connector 2. Flange nuts Installing the Seat on Models with a Tilting Seat 1. Tilt the seat frame up. 2. For deluxe seats only, install the spacers as shown in Figure 16. Figure 14 4. Plug the harness connector into the seat switch located under the seat towards the front. 5. Install the seat to the machine frame with 4 flange nuts (3/8 inch).
PAGE 8
4. Plug the harness connector into the seat switch located under the seat towards the front. 1 3 2 g014862 Figure 17 1. Seat switch 2. Flange nuts Figure 18 3. Harness connector 1. Side of seat 3. 47 degrees 2.
PAGE 9
13 Installing the Lift-Assist Pedal (International Machines Using Gasoline Only) Parts needed for this procedure: Figure 19 1. Bolt (3/8 x 1 inch) 3. Control lever 2. Handle 4. Nut (3/8 inch) 1 Carriage bolt (3/8 x 1-1/2 inches) 1 Flange locknut (3/8 inch) Procedure 1. If needed, loosen the existing bolt and nut for the lift-assist pedal. 3. Raise the levers and align them together in the neutral position and tighten the bolts. 2.
PAGE 10
14 Installing the Air-Cleaner Cap (International Machines Using Gasoline Only) Parts needed for this procedure: 1 Air-cleaner cap 1 Hose clamp Figure 23 3. Install the air-cleaner cap onto the air cleaner and secure it with the hose clamp. Procedure Note: Not all units come with a heavy duty air cleaner. This procedure only applies to models that have a heavy duty air cleaner. 1. Remove the plastic plug or tape covering the air cleaner. Figure 24 Figure 22 2.
PAGE 11
15 16 Installing the ROPS Hardware (LPG Machines Only) Installing the ROPS (International Machines Using Gasoline Only) Parts needed for this procedure: 1 Bolt (1/2 x 3-1/4 inch) 1 Locknut (1/2 inch) Parts needed for this procedure: 1 Roll-Over Protection System (ROPS) Kit Procedure Procedure Install the bolt (1/2 x 3-1/4 inch) and locknut (1/2 inch) into the open hole in the Roll-Over Protection System (ROPS)—Figure 25.
PAGE 12
Figure 26 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt. Figure 28 5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards. Figure 27 3. Lightly oil the ends of the center roll bar section. 4. Loosely install the center roll bar section using 2 bolts (1/2 x 3-1/4 inch) and 2 flange nuts (1/2 inch).
PAGE 13
19 Removing the Shipping Straps No Parts Required Procedure Note: This procedure is only for machines with a MyRide™ suspension system. WARNING The springs are compressed by the shipping straps. When the straps are cut, the seat will raise up quickly by approximately 8.9 cm (3-1/2 inches). Note: Ensure the straps are removed before operating the machine. Figure 30 18 Checking the Machine for Grease Parts needed for this procedure: 1 tube Number 2 general-purpose lithium-base or molybdenum-base grease.
PAGE 14
20 Checking the Machine Before Delivery to the Customer (All Machines) No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator's Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure. Check the level of the machine. Check that all spindles are greased. Check the engine-oil level.
PAGE 15
21 Delivering the Machine to the Customer (All Machines) Parts needed for this procedure: 1 Operator's Manual 1 Engine Owner's Manual 1 Registration card 1 Operator-training material 2 Key Procedure At delivery, fill in the model and serial number, complete the items listed in the following table, and initial each when finished. Model No. Serial No.
PAGE 16
Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: • Fuel tank • Oil fill cap/Oil dipstick • Spark plug(s) • Engine-oil filter • Engine-oil drain • Fuel gauge, valve and hose • Air filter • Radiator coolant (if applicable) • Hydraulic-fluid reservoir • Hydraulic filter • Battery • Ignition switch • Throttle lever • Choke (if applicable) • Power take off switch (PTO) • Motion-control levers • Par