Service Manual

TABLE OF CONTENTS
ii Toro Z Master G3 3000/5000/6000 Series Service Manual
3 - Chassis cont.
Brake Caliper Replacement...........................................................................................................................3-47
Brake Caliper Removal ...........................................................................................................................3-47
Brake Caliper Installation ........................................................................................................................3-49
Motion Control Damper Replacement ...........................................................................................................3-51
Motion Control Damper Removal ............................................................................................................3-51
Motion Control Damper Installation .........................................................................................................3-52
Adjusting the Motion Control Damper............................................................................................................3-52
Adjusting the Motion Control Neutral Lock Pivot ...........................................................................................3-53
Adjusting the Control Handle Position ...........................................................................................................3-53
Motion Control Assembly Replacement.........................................................................................................3-54
Motion Control Assembly Removal .........................................................................................................3-54
Motion Control Assembly Installation ......................................................................................................3-58
4 - Engine
Engine Replacement .......................................................................................................................................4-1
Engine Removal ........................................................................................................................................4-1
Engine Installation .....................................................................................................................................4-7
5 - Hydraulic System
Hydrostatic Pump Removal .............................................................................................................................5-1
G3 UHT Transmission Replacement (2009 through 2011 models) .................................................................5-1
G3 UHT Transmission Removal (2009 - 2011 models) .............................................................................5-1
G3 UHT Transmission Installation (2009 - 2011 models) ..........................................................................5-9
Burnishing the Brake .....................................................................................................................................5-20
UHT Transmission Replacement (2012 & later models) ...............................................................................5-23
UHT Transmission Removal (2012 & later models) ................................................................................5-23
UHT Transmission Installation (2012 & later models) .............................................................................5-28
Wheel Hub Slotted Nut Installation .........................................................................................................5-32
Adjusting the Motion Control Linkage (Neutral Adjustment) ..........................................................................5-34
Checking the Hydraulic Oil ............................................................................................................................5-36
Flow Test Instructions ....................................................................................................................................5-37
Hydraulic Pump Drive Belt Replacement ......................................................................................................5-40
Using the Drive Wheel Release Valves .........................................................................................................5-41
6 - Mower Decks
Mower Belt Replacement ................................................................................................................................6-1
Mower Belt Removal .................................................................................................................................6-1
Mower Belt Installation ..............................................................................................................................6-2
Mower Deck Replacement ..............................................................................................................................6-3
Mower Deck Removal ...............................................................................................................................6-3
Mower Deck Installation ............................................................................................................................6-6
Extension Spring Adjustment (2010 - 2012 Models) .......................................................................................6-6
Mower Spindle Replacement...........................................................................................................................6-7
Mower Spindle Removal (2009 Model G3 Series Units) ...........................................................................6-7
Mower Spindle Installation (2009 Model G3 Series Units) ........................................................................6-8
Mower Spindle Disassembly (2009 Model G3 Series Units) ...........................................................................6-9
Mower Spindle Assembly (2009 Model G3 Series Units) ..............................................................................6-12
Mower Spindle Replacement (2010 & Later Model G3, 3000/5000/6000 Series Units) ...............................6-16
Mower Spindle Removal (2010 & Later Model G3, 3000/5000/6000 Series Units) ................................6-16
Mower Spindle Installation (2010 & Later Model G3, 3000/5000/6000 Series Units) .............................6-17