Service Manual

ZT-2800
®
/ZT-3100/ZT-3400™ 25
RefertoFigure19
Disassembly
1. Remove all external items previously dis-
cussed in their recommended order.
2. Remove lter (23) and discard. Drain oil
from transaxle. Refer to page 11.
3. Remove the screws (7), separate side cover
(2) from main housing (1), using “pry points”
as required.
4. Remove the bearing (93) from side cover
(2).
5. Remove the spacer (92) from axle (94).
6. Clean off all the old sealant from the cover
(2) and the main housing (1). Take care
not to damage the sealing surfaces. A wire
brush and solvent is effective.
IMPORTANT: Beforescrapingtheoldseal-
antfromthemainhousing,placeaprotective
coverovertheinternalpartsofthetransaxle;
avoidinganydebrisfromenteringthehous-
ing.
SIDE COVER
Figure 19, Side Cover
Inspection
1. Inspect the bearing and bushing areas in the
side cover for excessive wear or damage.
Replace if necessary.
Assembly
1. Apply a bead of sealant around the perim-
eter of the main housing face. See “Sealant
Application Diagram” on page 38.
2. Install the locating pins, if not already in-
stalled.
3. Install the side housing (2). Use care not to
smear the sealant bead.
4. Install the side housing screws (7). Refer to
the screw tightening pattern on page 39.
5. When tightening the fasteners, refer to the
table on page 21 for the required torque
values.
Stuff a clean rag in the center section
oil lter passage before scraping the
sealantoffthecentersection.Thisisto
preventanysealantfromgettingintothe
oilpassage.
7
2
93
92
94
1
Locating pin
Locating pin
Pry Point
Pry Point