Service Manual

TABLE OF CONTENTS
TOC-2
Toro TITAN 2014 Service Manual
3 - Chassis cont.
Motion Control Box / Seat Pivot Service (MX shown) ...................................................................................3-14
Motion Control Box / Seat Pivot Removal ...............................................................................................3-14
Motion Control Box / Seat Pivot Installation ............................................................................................3-16
Motion Control / Actuator Arm Service...........................................................................................................3-17
Motion Control Disassembly (LH Side Shown) .......................................................................................3-17
Motion Control Assembly ........................................................................................................................3-18
Seat Support / Fender Support Service.........................................................................................................3-21
Seat Support Removal (MX Shown) .......................................................................................................3-21
Seat Support Installation (MX Shown) ....................................................................................................3-21
Deck Lift Service............................................................................................................................................3-22
Deck Lift Removal ...................................................................................................................................3-22
Deck Lift Installation ................................................................................................................................3-22
Parking Brake & Linkage Service ..................................................................................................................3-24
Parking Brake & Linkage Removal .........................................................................................................3-24
Parking Brake & Linkage Installation ......................................................................................................3-25
4 - Engine
Engine Replacement .......................................................................................................................................4-1
PTO Clutch & Clutch Stop Mounting (All Models) .....................................................................................4-1
Engine Mounting Exploded View .....................................................................................................................4-2
Engine Mounting – Kawasaki Engine .......................................................................................................4-2
Engine Removal ........................................................................................................................................4-3
Engine Installation .....................................................................................................................................4-4
5 - Hydrostatic Drive System
Hydrostatic Drive Exploded View ....................................................................................................................5-1
Hydrostatic Drive Belt Routing.........................................................................................................................5-2
Hydro-Gear ZT-3100 Hydrostatic Transaxles ..................................................................................................5-3
Checking the Hydraulic Oil Level.....................................................................................................................5-3
Neutral Adjustment ..........................................................................................................................................5-4
Forward Tracking Adjustment ..........................................................................................................................5-5
Purging Procedure...........................................................................................................................................5-6
Hydrostatic Drive Belt Replacement ................................................................................................................5-6
Hydrostatic Drive Belt Removal ................................................................................................................5-6
Hydrostatic Drive Belt Installation .............................................................................................................5-7
Transaxle Replacement ...................................................................................................................................5-9
Transaxle Removal – RH Side Shown ......................................................................................................5-9
Transaxle Installation .............................................................................................................................. 5-11
6 - Mower Deck
Mower Deck Exploded Views ..........................................................................................................................6-1
48 Inch Deck .............................................................................................................................................6-1
54 Inch Deck .............................................................................................................................................6-2
60 Inch Deck .............................................................................................................................................6-3
PTO Belt Replacement and Belt Routing ........................................................................................................6-4
48, 54 & 60 Inch Deck ...............................................................................................................................6-4
Inspecting the Belts .........................................................................................................................................6-4
PTO Belt Replacement - 48, 54 & 60 Inch Deck .............................................................................................6-5