Service Manual

TABLE OF CONTENTS
iToro GrandStand Service Manual
Safety Information
General Information ..................................................................................................................................... 1-1
Think Safety First......................................................................................................................................... 1-1
Specications
Torque Specications .................................................................................................................................. 2-1
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series) ....................................................... 2-2
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners) .......................................................... 2-3
Other Torque Specications ........................................................................................................................ 2-4
Equivalents & Conversions.......................................................................................................................... 2-5
Decimal & Millimeter Equivalents .......................................................................................................... 2-5
U.S. to Metric Conversions ................................................................................................................... 2-6
Domestic GrandStand Specications .......................................................................................................... 2-7
Domestic GrandStand Specications cont. ........................................................................................... 2-8
International GrandStand Specications ..................................................................................................... 2-9
International GrandStand Specications cont. .................................................................................... 2-10
Chassis
Parking Brake Assembly Replacement ....................................................................................................... 3-1
Parking Brake Assembly Removal ........................................................................................................ 3-1
Parking Brake Assembly Installation ..................................................................................................... 3-4
Height of Cut (HOC) Handle Assembly Replacement ............................................................................... 3-10
HOC Handle Assembly Removal ........................................................................................................ 3-10
HOC Handle Assembly Installation ..................................................................................................... 3-12
Caster Wheel Assembly Replacement ...................................................................................................... 3-17
Caster Wheel Assembly Removal ....................................................................................................... 3-17
Caster Wheel Assembly Installation .................................................................................................... 3-20
Fuel Tank Assembly Replacement ............................................................................................................ 3-26
Fuel Tank Assembly Removal ............................................................................................................. 3-26
Fuel Tank Assembly Installation .......................................................................................................... 3-29
Platform & Cushion Assembly Replacement ............................................................................................. 3-32
Platform & Cushion Assembly Removal ............................................................................................. 3-32
Platform & Cushion Assembly Installation .......................................................................................... 3-34
Lift Assist Cylinder Replacement (2009 only) ............................................................................................ 3-40
Lift Assist Cylinder Removal (2009 only) ............................................................................................ 3-40
Lift Assist Cylinder Installation (2009 only) ......................................................................................... 3-43
Lift Assist Spring Replacement (2010 only) ............................................................................................... 3-46
Lift Assist Spring Removal (2010 only) ............................................................................................... 3-46
Lift Assist Springs Installation (2010 only) .......................................................................................... 3-48
Wheel Motor Housing Assembly Replacement ......................................................................................... 3-49
Wheel Motor Housing Assembly Removal .......................................................................................... 3-49
Wheel Motor Housing Assembly Installation ....................................................................................... 3-53
Cross Shaft & Lift Assembly Replacement ................................................................................................ 3-57
Cross Shaft & Lift Assembly Removal ................................................................................................ 3-57
Cross Shaft & Lift Assembly Installation ............................................................................................. 3-62
Engine Base Replacement ........................................................................................................................ 3-71
Engine Base Removal ........................................................................................................................ 3-71
Engine Base Installation ..................................................................................................................... 3-92
Carrier Frame Replacement .................................................................................................................... 3-123
Carrier Frame Removal .................................................................................................................... 3-123
Carrier Frame Installation ................................................................................................................. 3-140