Operator's Manual

Figure39
GreasingtheFrontCaster
Pivots
ServiceInterval:Yearly—Greasethefrontcaster
pivots(moreoftenindirtyordusty
conditions).
Lubricatethefrontcasterpivotsonceayear.
1.Removethedustcapandadjustthecasterpivots.
Keepthedustcapoffuntilgreasingisdone.Referto
AdjustingtheCasterPivotBearinginMaintenance
Section.
2.Removethehexplug.Threadagreasezerkintothe
hole.
3.Pumpgreaseintothezerkuntilitoozesoutaround
thetopbearing.
4.Removethegreasezerkinthehole.Installthehex
plugandcap.
LubricatetheCasterWheel
Hubs
ServiceInterval:Yearly—Lubricatethecasterwheel
hubs.
1.Stoptheengine,waitforallmovingpartstostop,
andremovethekey.Engagetheparkingbrake.
Figure40
1.Sealguard2.Spacernutwithwrench
ats
2.Removethecasterwheelfromthecasterforks.
3.Removethesealguardsfromthewheelhub.
4.Removeoneofthespacernutsfromtheaxle
assemblyinthecasterwheel.Notethatthread
lockingadhesivehasbeenappliedtolockthespacer
nutstotheaxle.Removetheaxle(withtheother
spacernutstillassembledtoit)fromthewheel
assembly.
5.Pryoutseals,andinspectbearingsforwearor
damageandreplaceifnecessary.
6.Packthebearingswithageneral-purposegrease.
7.Insertonebearing,onenewsealintothewheel.
Note:Thesealsmustbereplaced.
8.Iftheaxleassemblyhashadbothspacernuts
removed(orbrokenloose),applyathreadlocking
adhesivetoonespacernutandthreadontotheaxle
withthewrenchatsfacingoutward.DoNotthread
spacernutallofthewayontotheendoftheaxle.
Leaveapproximately1/8inch(3mm)fromthe
outersurfaceofthespacernuttotheendoftheaxle
insidethenut.
9.Inserttheassemblednutandaxleintothewheelon
thesideofthewheelwiththenewsealandbearing.
10.Withtheopenendofthewheelfacingup,ll
theareainsidethewheelaroundtheaxlefullof
general-purposegrease.
11.Insertthesecondbearingandnewsealintothe
wheel.
12.Applyathreadlockingadhesivetothe2ndspacer
nutandthreadontotheaxlewiththewrenchats
facingoutward.
31