Service Manual
Table Of Contents
- Revision History
- Preface
- Chapter 1 : Safety
- Chapter 2 : Specifications and Maintenance
- Chapter 3 : Troubleshooting
- Chapter 4 : Engine
- Chapter 5 : Chassis
- General Information
- Service and Repairs
- Caster Fork and Bearing Replacement
- Caster Wheel Replacement
- Left Console Replacement
- Right Console Replacement
- Seat Replacement
- Fuel Tank Replacement
- ROPS (Roll Over Protection System) Replacement
- Throttle Cable Assembly Replacement
- Choke Control Assembly Replacement
- Park Brake Handle Assembly Replacement
- Adjusting the Park Brake
- Motion Control Damper
- Motion Control Assembly Replacement
- Adjusting the Motion Control Handle Position
- MYRIDE® Replacement
- Chapter 6 : Deck
- Chapter 7 : Drive System
- Chapter 8 : Electrical
- Appendix A: Foldout Drawings
- Electrical Schematic
- Kawasaki Engine Electrical Schematic
SafetyInstructions
DANGER
Thissafetysymbolmeansdanger.Whenyouseethissymbol,
carefullyreadtheinstructionsthatfollow.Failuretoobeythe
instructionscouldcauseseriouspermanentinjury,disability,or
death.
WARNING
Thissafetysymbolmeanswarning.Whenyouseethissymbol,
carefullyreadtheinstructionsthatfollow.Failuretoobeythe
instructionscanresultinseriousinjury.
CAUTION
Thissafetysymbolmeanscaution.Whenyouseethissymbol,
carefullyreadtheinstructionsthatfollow.Failuretoobeythe
instructionscanresultinminortomoderateinjuryand/ordamage
topropertyorequipment.
ThinkSafetyFirst
Avoidunexpectedstartingofengine…
Alwaysturnofftheengine,removetheignitionkeyanddisconnectthesparkplug
wire(s)beforecleaning,adjusting,orrepair.
Avoidlacerationsandamputations…
Stayclearofallmovingpartswhenevertheengineisrunning.Treatallnormally
movingpartsasiftheyweremovingwhenevertheengineisrunningorhas
thepotentialtostart.
Avoidburns…
Donottouchtheengine,mufer,orothercomponents,whichmaybehotduring
operation,whiletheunitisrunningorshortlyafterithasbeenrunning.
Avoidresandexplosions…
Useextremecareinhandlingfuel.Itisammableanditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersourcesofignition.Avoid
spillingfuelandneversmokewhileworkingwithanytypeoffuelorlubricant.
Wipeupanyspilledfueloroilimmediately.Neverremovethefuelcaporadd
fuelwhentheengineisrunning.Alwaysuseapproved,labeledcontainersfor
storingortransportingfuelandlubricants.Donotaddordrainfuelinanenclosed
space.Donotstorethemachineorfuelcontainerwherethereisanopename,
spark,orpilotlight,suchasonawaterheaterorotherappliance.
Avoidasphyxiation…
Donotoperateanengineinaconnedareawithoutproperventilation.
Avoidinjuryfrombatteries…
Safety:SafetyInstructions
Page1–2
2000SeriesZMASTER®ServiceManual
3438-778RevA