Service Manual

2-13Z Master Z400 Service Manual
2
SPECIFICATIONS
Lubrication Fittings
48”/52” (132.1cm/121.9cm)
7-Gauge Decks
SFS and TF Decks
Front Caster Pivots 2 removable plugs (1 per side) for periodic lubrication
Front Caster Wheels n/a 2 ttings (1 per side)
Lift Assembly 5 ttings
Brake Arms 2 ttings (1 per side)
Rear Deck Struts 2 ttings (1 per side)
Deck Spindles 3 ttings (1 per spindle)
Pump Idler Pivot 1 tting
General Specications
Greasing and Lubrication:
Grease: No. 2 general purpose lithium base or molybdenum grease
Where to add grease: See Service Aid and Belt Routing decals below (Fig. 025, 026, 027, 028).
Service Aid Decals
108-4050
4 3 2 1
D
C
B
A
D
C
B
A
4 3 2 1
CONFIDENTIAL
THIRD
ANGLE
PROJECTION
RELEASE/CHANGE AUTHORIZATION NUMBER
AUTH. #: C0312.04
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED
TOLERANCE IN
TWO PLACES
DECIMALS
±.06
THREE PLACES
DECIMALS
±.030
ANGLES
±1
MARK MANTEUFUL
ORIGINATOR
CAE
PRODUCED BY
DECAL
TITLE
THIS UNPUBLISHED DOCUMENT CONTAINS TORO CONFIDENTIAL AND PROPRIETARY
INFORMATION. IT MAY NOT WHOLLY OR PARTLY BE COPIED, DISCLOSED TO OTHERS
OR USED FOR ANY PURPOSE WITHOUT WRITTEN PERMISSION FROM TORO. IF PUBLI-
CATION OCCURS, THE FOLLOWING NOTICE APPLIES: "© 1998 ALL RIGHTS RESERVED".
B
SIZE
108-4050
DRAWING NUMBER
-
REV
1:1
SCALE
108-4050
FILE
DRFT.
LMK
DATE
5-14-04
DRAWING
SYMBOLS
CONFORM
TO ANSI STD
Y14.5M-1994
BLOOMINGTON, MINNESOTA
®
1 OF 1
SHEET
-SERVICE AID,
BELT ROUTING
NOTES:
12. MUST NOT SHOW LOSS OF ADHESION OR LEGIBILITY
AFTER 15 MINUTES IMMERSION IN GASOLINE.
11. MUST BE PROVIDED BY A SILKSCREEN VENDOR.
10. MUST BE PROVIDED IN ROLL DISPENSE, SHEET FORM
OR SPLIT BACKING.
9. MUST HAVE TEDLAR CLEAR OVER LAMINATE FOR ABRASION,
GASOLINE RESISTANCE.
8. MUST COMPLY WITH (TURF) ANSI B71.4-1999 WHEN
APPLIED TO PAINTED METAL OR POLYETHYLENE
FOR A PERIOD OF 24 HOURS.
7. ORIGINAL ARTWORK SHALL BE PROVIDED BY TORO
ENGINEERING DEPARTMENT, BLOOMINGTON, MN.
6. DECAL SHALL LOSE NONE OF ITS INITIAL PROPERTIES
OR DIMENSIONS WHEN STORED BY TORO FOR ONE
YEAR AT TEMPERATURES BELOW 100
o
F AND OUT OF
DIRECT SUNLIGHT. DURING STORAGE, ADHESIVE
SHALL NOT MIGRATE OR LOSE EFFECTIVENESS.
5. ARTWORK MUST BE CENTERED ON DECAL WITHIN
±.030 UNLESS OTHERWISE SPECIFIED.
4. LETTERING COLOR: TORO CORDLESS BLUE NO. 500-97.
3. LETTERING AND GRAPHICS COLOR: TORO WHITE NO. 500-26.
2. BACKGROUND COLOR: TORO SEMI-GLOSS BLACK NO. 500-41.
1. MATERIAL: AVERY MX3200 WITH 1 MIL. TEDLAR CLEAR OVER
LAMINATE.
PRODUCT: Z 100 SERIES
SIMILAR PARTS: -
SIZE: width= 5.875 height= 5.50 radii= .12
Every 10 hours (daily):
1. Check engine oil
Every 50 hours:
2. Check hydraulic oil
3. Check tire pressure--13 psi
4. Grease blade spindle bearings
5. Grease front wheel bearings
6. Grease deck lift linkage
7. Grease belt idler
Every 250 hours:
8. Inspect belt and tension
9. Grease brake linkage
10. Grease belt idler
Every 1000 hours (yearly):
11. Inspect covers and
safety systems
12. Inspect fasteners and hoses
13. Grease front caster pivot
See operator's manual for
additional details.
SERVICE AID AND BELT ROUTING
6
13
9
3
4
5
10
3
1
2
3
6
3
5
13
4
78
9
11 12
RELEASED Version ©Toro 2004-2004
19 hp Kawasaki / 44” SFS Deck
Fig 025 108-4050
107-1687
4 3 2 1
D
C
B
A
D
C
B
A
4 3 2 1
CONFIDENTIAL
THIRD
ANGLE
PROJECTION
RELEASE/CHANGE AUTHORIZATION NUMBER
AUTH. #: C0312.04
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED
TOLERANCE IN
TWO PLACES
DECIMALS
±.06
THREE PLACES
DECIMALS
±.030
ANGLES
±1
MARK MANTEUFUL
ORIGINATOR
CAE
PRODUCED BY
DECAL
TITLE
THIS UNPUBLISHED DOCUMENT CONTAINS TORO CONFIDENTIAL AND PROPRIETARY
INFORMATION. IT MAY NOT WHOLLY OR PARTLY BE COPIED, DISCLOSED TO OTHERS
OR USED FOR ANY PURPOSE WITHOUT WRITTEN PERMISSION FROM TORO. IF PUBLI-
CATION OCCURS, THE FOLLOWING NOTICE APPLIES: "© 1998 ALL RIGHTS RESERVED".
B
SIZE
107-1687
DRAWING NUMBER
A
REV
1:1
SCALE
107-1687
FILE
DRFT.
LMK
DATE
5-14-04
DRAWING
SYMBOLS
CONFORM
TO ANSI STD
Y14.5M-1994
BLOOMINGTON, MINNESOTA
®
1 OF 1
SHEET
-SERVICE AID,
BELT ROUTING
NOTES:
12. MUST NOT SHOW LOSS OF ADHESION OR LEGIBILITY
AFTER 15 MINUTES IMMERSION IN GASOLINE.
11. MUST BE PROVIDED BY A SILKSCREEN VENDOR.
10. MUST BE PROVIDED IN ROLL DISPENSE, SHEET FORM
OR SPLIT BACKING.
9. MUST HAVE TEDLAR CLEAR OVER LAMINATE FOR ABRASION,
GASOLINE RESISTANCE.
8. MUST COMPLY WITH (TURF) ANSI B71.4-1999 WHEN
APPLIED TO PAINTED METAL OR POLYETHYLENE
FOR A PERIOD OF 24 HOURS.
7. ORIGINAL ARTWORK SHALL BE PROVIDED BY TORO
ENGINEERING DEPARTMENT, BLOOMINGTON, MN.
6. DECAL SHALL LOSE NONE OF ITS INITIAL PROPERTIES
OR DIMENSIONS WHEN STORED BY TORO FOR ONE
YEAR AT TEMPERATURES BELOW 100
o
F AND OUT OF
DIRECT SUNLIGHT. DURING STORAGE, ADHESIVE
SHALL NOT MIGRATE OR LOSE EFFECTIVENESS.
5. ARTWORK MUST BE CENTERED ON DECAL WITHIN
±.030 UNLESS OTHERWISE SPECIFIED.
4. LETTERING COLOR: TORO CORDLESS BLUE NO. 500-97.
3. LETTERING AND GRAPHICS COLOR: TORO WHITE NO. 500-26.
2. BACKGROUND COLOR: TORO SEMI-GLOSS BLACK NO. 500-41.
1. MATERIAL: AVERY MX3200 WITH 1 MIL. TEDLAR CLEAR OVER
LAMINATE.
PRODUCT: Z 100 SERIES
SIMILAR PARTS: -
SIZE: width= 5.875 height= 5.50 radii= .12
Every 10 hours (daily):
1. Check engine oil
Every 50 hours:
2. Check hydraulic oil
3. Check tire pressure--13 psi
4. Grease blade spindle bearings
5. Grease front wheel bearings
6. Grease deck lift linkage
7. Grease belt idler
Every 250 hours:
8. Grease brake linkage
9. Inspect belt and tension
10. Grease belt idler
Every 1000 hours (yearly):
11. Inspect covers and
safety systems
12. Inspect fasteners and hoses
13. Grease front caster pivot
See operator's manual for
additional details.
SERVICE AID AND BELT ROUTING
6
13
8
3
4
5
9
3
1
2
3
8
6
3
5
13
7
11 12
10
RELEASED Version ©Toro 2004-2004
19 hp Kawasaki / 52” 7-Gauge Deck
18 hp Kohler / 48” 7-Gauge Deck
19 hp Kawasaki / 48” TF Deck
20 hp Kohler / 52” TF Deck
19 hp Kawasaki / 52” TF Deck
23 hp Kawasaki / 52” TF Deck
23 hp Kawasaki / 48” TF Deck
Fig 026 107-1687A