Service Manual

3-4 Z Master Z400 Service Manual

CHASSIS

4. When reinstalling the castor fork assembly on early

production Z400 Estates Series check for excessive

endplay between the E-ring groove and the top of

the spacer. To minimize endplay, adjust as needed

with 7/8” ID shims (Fig. 040).

Fig 040 PICT-0010

Fig 042 PICT-0012

6. Install the top grease cap (Fig 042).

5. Install the E-ring (Fig. 041).

Fig 041 PICT-0011 rev

Caster Fork Assembly Removal

Pro 100/400 Series with tapered roller front casters

1. Raise the front of the unit off the ground, allowing

enough clearance to remove the caster fork from the

bottom hub.

2. With a hammer and chisel, remove the top grease

cap (Fig. 043).

Fig 043 PICT-0205