Setup Instructions

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 2004—The Toro Company

8111 Lyndale Ave., Blomington, MN 55420, USA

Printed in the USA

Original Instructions (EN)

Z400 Series Z Master



Mowers

Form No. 3351-723 Rev A

Setup Instructions

Loose Parts

Use the steps in the following chart to verify all parts have been shipped and to guide you through the setup.

Step Description Qty. Use

No parts needed – Raising the machine

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolt, 3/8 x 1 inch

Curved washer, 3/8 inch

Flange nut, 3/8 inch

Bolt, 1/2 x 3-1/4 inches

Flange nut, 1/2 inch

Lanyard

Installing the rollover protection system

(ROPS)

Wheels 2 Installing the drive wheels

No parts needed – Checking the tire pressure

Seat

Nuts (installed on the seat)

Installing the seat

Control lever–right

Control lever–left

Bolt, 3/8 x 1 inch

Curved washer, 3/8 inch

Installing the motion control levers

Bulk electrolyte with 1.265 specific gravity

(Purchase from a battery supply outlet)

80 oz. Activating the battery

No parts needed – Charging the battery

Air cleaner cap

Hose clamp

Installing the air cleaner cap

No.2 general purpose lithium-base or

molybdenum-base grease. (Purchase

separately)

1 tube Greasing the bearings

No parts needed –

Checking the height-of-cut level of the

mower

Summary of content (12 pages)

PAGE 1
Z400 Series Z Master Form No. 3351-723 Rev A Mowers Setup Instructions Loose Parts Use the steps in the following chart to verify all parts have been shipped and to guide you through the setup. Step Description Qty.
PAGE 2
Step 12 13 14 Description Qty. Use No parts needed – Preparing the side discharge chute No parts needed – Checking the machine before delivery Key Operator’s Manual Engine Owner’s Manual Parts Catalog Safety video Registration card 2 1 1 1 1 1 Delivering the machine to the customer 3. Raise the back of the machine up and support it with jack stands. Step 1 Raising the Machine Parts Needed for This Step None Procedure 1. Remove the wheel nuts from both sides of the vehicle. 2.
PAGE 3
Procedure Step 1. Loosely install the right and left roll bar sections to the frame, using 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch). 2 Installing the Rollover Protection System (ROPS) Parts Needed for This Step Qty. Part 1 Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, 3/8 x 1 inch 8 Curved washer 8 Flange nut, 3/8 inch 2 Bolt, 1/2 x 3-1/4 inches 2 Flange nut, 1/2 inch 2 Lanyard m-6916 2.
PAGE 4
5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards. Step 3 6. Torque all the lower fasteners that are attached to the machine frame to 30 ft-lb. Installing the Drive Wheels Parts Needed for This Step m-7431 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so that the roll bar rotates freely with some resistance. m-7432 Qty. Part 2 Rear wheels Procedure 1.
PAGE 5
Procedure Step 1. Rotate the control levers to the upright position. 5 2. Loosely install the control levers on the outside of the posts, using 4 bolts and 4 curved washers. Installing the Seat Note: Install the control levers in the top and middle holes for the high position or the middle and bottom holes for the low position, as desired. Parts Needed for This Step None Procedure m-6866 3. Raise the levers and align them together in the neutral position and tighten the bolts. 1.
PAGE 6
1. Remove the battery. Refer to the Operator’s Manual for instructions. Step 7 Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion. Activating the Battery on International Machines Parts Needed for This Step Qty. 80 oz. Part Bulk electrolyte with 1.265 specific gravity (Purchase from a battery supply outlet) Procedure m-6850 2. Clean the top of the battery and remove the vent caps.
PAGE 7
5. Install the battery filler caps. Step 8 m-6852 6. Charge the battery and then install it on the machine. Refer to the Operator’s Manual for instructions. Warning Charging the Battery Parts Needed for This Step None Procedure Charging the battery produces gasses that can explode and cause serious injury. Warning Keep cigarettes, sparks, and flames away from the battery. Charging the battery produces gasses that can explode and cause serious injury.
PAGE 8
4. Install the air cleaner cap onto the air cleaner and secure it with the hose clamp. Step 9 Installing the Air Cleaner Cap Parts Needed for This Step m-6913 Qty. Part 1 Air cleaner cap 1 Hose clamp Procedure 1. Remove the plastic plug. m-6912 2. Remove the air cleaner cap from the machine. 3. Install the hose clamp onto the air cleaner cap.
PAGE 9
Step Step 10 11 Checking the Spindles for Grease Checking the Height-of-cut Level of the Mower Parts Needed for This Step Parts Needed for This Step None Qty. Part 1 tube No. 2 general purpose lithium-base or molybdenum-base grease. (Purchase separately) Procedure Refer to Leveling the Mower at Three Positions in your Operator’s Manual. Procedure Important: Before starting the engine, check the cutting unit spindles to ensure that they have grease. 1. Remove the belt covers. 2.
PAGE 10
Step 13 Checking the Machine before Delivering It to the Customer Parts Needed for This Step None Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure. Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level.
PAGE 11
Step 14 Delivering the Machine to the Customer Parts Needed for This Step Qty. Part 1 Operator’s Manual 1 Parts Catalog 1 Engine Owner’s Manual 1 Registration card 1 Safety video 2 Key Procedure At delivery, complete the items listed in the following table and initial each when finished.
PAGE 12
Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: • Fuel Tank Caps • Oil Fill Tube/ Oil dipstick • Oil Filter • Oil Drain • Spark Plug(s) • Air Filter • Radiator Coolant • Hydraulic fluid reservoir • Hydraulic filter • Battery • Ignition Switch • Throttle Lever • Choke • Power Take Off Switch (PTO) • Motion Control Levers • Parking Brake • Mower Height–of–Cut Lever • Adjustable Seat • Hy