Service Manual

TABLE OF CONTENTS
TOC-1Toro TimeCutter SS/MX/ZS Service Manual
1 - Safety Information
General Information ..................................................................................................................................... 1-1
Think Safety First......................................................................................................................................... 1-1
2 - Specications
2011 TimeCutter SS Specications ............................................................................................................. 2-1
2011 TimeCutter SS Specications cont. .................................................................................................... 2-2
2012 TimeCutter SS Specications ............................................................................................................. 2-3
2012 TimeCutter SS Specications cont. .................................................................................................... 2-4
2012 TimeCutter MX Specications ............................................................................................................ 2-5
2013 TimeCutter SS Specications ............................................................................................................. 2-6
2013 TimeCutter SS Specications cont. .................................................................................................... 2-7
2013 TimeCutter MX Specications ............................................................................................................ 2-8
Engine Specications .................................................................................................................................. 2-9
Hydro-Gear EZT, ZT-2100, ZT-2200 Hydrostatic Transaxles .................................................................... 2-10
Checking the Hydraulic Oil Level ........................................................................................................ 2-10
Hydro-Gear ZT-2800 Hydrostatic Transaxles .............................................................................................2-11
Checking the Hydraulic Oil Level .........................................................................................................2-11
Torque Specications ................................................................................................................................ 2-12
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series) ..................................................... 2-13
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners) ........................................................ 2-14
Other Torque Specications ...................................................................................................................... 2-15
Equivalents & Conversions........................................................................................................................ 2-16
Decimal & Millimeter Equivalents ........................................................................................................ 2-16
U.S. to Metric Conversions ................................................................................................................. 2-17
3 - Chassis
Model & Serial Number Identication .......................................................................................................... 3-1
Grease & Lubrication Point.......................................................................................................................... 3-1
Front Axle / Caster Fork / Bearing Service .................................................................................................. 3-2
Front Axle / Caster Fork / Bearing Disassembly ................................................................................... 3-2
Front Axle / Caster Fork / Bearing Assembly ........................................................................................ 3-2
Caster Wheel / Bushing Service .................................................................................................................. 3-3
Caster Wheel / Bushing Disassembly ................................................................................................... 3-3
Caster Wheel / Bushing Assembly ........................................................................................................ 3-3
Front Axle Assembly Service ....................................................................................................................... 3-4
Front Axle Assembly Removal .............................................................................................................. 3-4
Front Axle Assembly Installation ........................................................................................................... 3-4
Pod / Fender / Fuel Tank Service ................................................................................................................ 3-5
Pod / Fender Removal – RH ................................................................................................................. 3-5
Pod / Fender Installation – RH .............................................................................................................. 3-5
Pod / Fender Removal – LH ................................................................................................................. 3-6
Pod / Fender Installation – LH .............................................................................................................. 3-6
Fuel Tank Removal ............................................................................................................................... 3-7
Fuel Tank Installation ............................................................................................................................ 3-7
Motion Control / Control Box / Seat Pivot Service ....................................................................................... 3-8
Control Box / Seat Pivot Removal ......................................................................................................... 3-8
Control Box / Seat Pivot Installation .................................................................................................... 3-10
Motion Control / Actuator Arm Service....................................................................................................... 3-12
Motion Control Disassembly (LH Side Shown) ................................................................................... 3-12
Motion Control Assembly .................................................................................................................... 3-12