Service Manual

iZ580/Z593/Z595 Diesel Service Manual
TABLE OF CONTENTS
SAFETY INFORMATION
General Information ......................................................................................................................1-1
Think Safety First ...................................................................................................................1-1
SPECIFICATIONS
Specifi cations Z593-D & Z595-D ..................................................................................................2-1
Confi gurations ........................................................................................................................2-1
Power System ........................................................................................................................2-1
Mowing Deck .........................................................................................................................2-2
Operator Zone ........................................................................................................................2-3
Dimensions ............................................................................................................................2-3
Specifi cations Z580-D ..................................................................................................................2-4
Confi gurations ........................................................................................................................2-4
Power System ........................................................................................................................2-4
Mowing Deck .........................................................................................................................2-5
Operator Zone ........................................................................................................................2-5
Dimensions ............................................................................................................................2-6
Torque Specifi cations ...................................................................................................................2-7
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series) ....................................2-8
Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners) ......................................2-9
Other Torque Specifi cations .......................................................................................................2-10
Equivalents and Conversions .....................................................................................................2-11
U.S. to Metric Conversions .........................................................................................................2-12
CHASSIS
Castor Fork Assembly Replacement ............................................................................................3-1
Castor Fork Assembly Removal .............................................................................................3-1
Castor Bearing Replacement .................................................................................................3-1
Castor Fork Assembly Installation ..........................................................................................3-4
Front Wheel Removal & Bearing Replacement ............................................................................3-5
Fuel Tank Replacement ................................................................................................................3-9
Right Side Fuel Tank Removal ...............................................................................................3-9
Right Side Fuel Tank Installation ..........................................................................................3-11
Left Side Fuel Tank Removal ...............................................................................................3-14
Left Side Fuel Tank Installation ............................................................................................3-17
Fuel Tank Fitting Replacement ...................................................................................................3-20
Hood Assembly Replacement ....................................................................................................3-22
Hood Assembly Removal .....................................................................................................3-22
Hood Assembly Installation ..................................................................................................3-22
Throttle Control Assembly Replacement ....................................................................................3-24
Throttle Control Assembly Removal .....................................................................................3-24
Throttle Control Assembly Installation ..................................................................................3-26
Brake Lever Replacement ..........................................................................................................3-30
Brake Lever Removal ..........................................................................................................3-30
Brake Lever Installation .......................................................................................................3-31
Brake Band Replacement...........................................................................................................3-32
Brake Band Removal ...........................................................................................................3-32
Brake Band Installation ........................................................................................................3-34
Brake Cross Shaft Replacement ................................................................................................3-35
Brake Cross Shaft Removal .................................................................................................3-35
Brake Cross Shaft Installation ..............................................................................................3-37