Operator's Manual

Figure42
1.Sealguard2.Spacernutwithwrench
ats
2.Removethecasterwheelfromthecasterforks.
3.Removethesealguardsfromthewheelhub.
4.Removeoneofthespacernutsfromtheaxle
assemblyinthecasterwheel.Notethatthread
lockingadhesivehasbeenappliedtolockthespacer
nutstotheaxle.Removetheaxle(withtheother
spacernutstillassembledtoit)fromthewheel
assembly.
5.Pryoutseals,andinspectbearingsforwearor
damageandreplaceifnecessary.
6.Packthebearingswithageneral-purposegrease.
7.Insertonebearing,onenewsealintothewheel.
Note:Thesealsmustbereplaced.
8.Iftheaxleassemblyhashadbothspacernuts
removed(orbrokenloose),applyathreadlocking
adhesivetoonespacernutandthreadontotheaxle
withthewrenchatsfacingoutward.DoNotthread
spacernutallofthewayontotheendoftheaxle.
Leaveapproximately1/8inch(3mm)fromthe
outersurfaceofthespacernuttotheendoftheaxle
insidethenut.
9.Inserttheassemblednutandaxleintothewheelon
thesideofthewheelwiththenewsealandbearing.
10.Withtheopenendofthewheelfacingup,ll
theareainsidethewheelaroundtheaxlefullof
general-purposegrease.
11.Insertthesecondbearingandnewsealintothe
wheel.
12.Applyathreadlockingadhesivetothe2ndspacer
nutandthreadontotheaxlewiththewrenchats
facingoutward.
13.Torquethenutto75-80in-lb(8-9N-m),loosen,
thenre-torqueto20-25in-lb(2-3N-m).Makesure
axledoesnotextendbeyondeithernut.
14.Reinstallthesealguardsoverthewheelhuband
insertwheelintocasterfork.Reinstallcasterbolt
andtightennutfully.
Important:Topreventsealandbearingdamage,
checkthebearingadjustmentoften.Spinthecaster
tire.Thetireshouldnotspinfreely(morethan1or
2revolutions)orhaveanysideplay.Ifthewheel
spinsfreely,adjusttorqueonspacernutuntilthere
isaslightamountofdrag.Reapplythreadlocking
adhesive.
35