Service Manual

24
BDP-10A/16A/21L
REMOVAL, INSPECTION AND AS-
SEMBLY OF THE END CAP AND
VALVE PLATE BDP-10A
Refer to Figure 22.
Disassembly BDP-10A
1. Using a 10 mm wrench, loosen the end cap
bolts (4) evenly.
2. Keeping the end cap (2) held in place, re-
move the four end cap bolts (4).
3. Slowly remove the end cap (2).
4. Remove the valve plate (31).
5. Remove housing alignment pins (3).
6. Remove housing gasket (5).
Inspection BDP-10A
1. Inspect the end cap (2) body for damage,
nicks or unusual wear patterns. Replace if nec-
essary.
2. Inspect the running surface (side that con-
tacts the cylinder block) of the valve plate (31).
The running surface may show evidence of
minor abrasive rings.
This is normal. Grooving in the plate, or material
transfer that is evident when the surface is
checked by dragging a fingernail across it, would
be cause for replacement of the valve plate.
3. Inspect and replace alignment pins (3) if bent
or distorted.
4. Replace the housing gasket (5) with a new
gasket before reassembly.
Assembly BDP-10A
1. Install housing gasket (5) into housing gasket
seat in housing (1).
2. Install alignment pins (3) into housing (1).
3. Lubricate the valve plate prior to installation.
Install valve plate (31) so the stamped letters “CL”
on the valve plate are facing up toward the
endcap.
4. Install end cap (2). Before installing the four
end cap bolts (4), push down on end cap (2)
verifying alignment and insuring that the cylinder
block pistons spring back and forth. Install end
cap bolts (4). Tighten, reference Table 4, page
16, torque values.
5
31
1
3
6
10
4
2
44
Figure 22. BDP-10A