Service Manual

3-5Z Master 500 Gas Series Service Manual
3
CHASSIS
5. Remove the plug located on the side of the hub on
the frame for the castor fork. Install a grease tting,
and pump grease into the housing until grease is
passing through the upper bearing (Fig. 033).
Fig 033 DSC-1540
Fig 034 DSC-1541
6. Remove the grease tting and install the grease
plug.
7. Install the grease cap on the caster hub (Fig. 034).
Fig 036 DSC-1546
3. Remove bearing spacers and the front caster
spacer. Remove the seals located on each side of
the wheel and both the tapered bearings (Fig. 036).
A. Bearing Spacer D. Caster Spacer
B. Bearing Seal E. Retaining wheel nut
C. Taper Bearing F. Retaining wheel bolt
1. Raise the front of the unit off the ground.
2. Remove the wheel bolt from the fork (Fig. 035).
Fig 035 DSC-1543
AA
B
B
C
C
D
E
F
Front Wheel Removal and Bearing
Replacement