Service Manual
Table Of Contents
- Revision History
- Preface
- Chapter 1 : Safety
- Chapter 2 : Specifications and Maintenance
- Chapter 3 : Troubleshooting
- Chapter 4 : Engine
- Chapter 5 : Chassis
- General Information
- Service and Repairs
- Right Console Replacement
- Left Console Replacement
- Throttle Cable Assembly Replacement
- Choke Cable Assembly Replacement
- Seat Replacement
- MYRIDE® Replacement
- Fuel Tank Replacement
- Park Brake Handle Assembly Replacement
- ROPS (Roll Over Protection System) Replacement
- Caster Fork and Bearing Replacement
- Caster Wheel Rebuild
- Motion Control Assembly Replacement
- Chapter 6 : Deck
- Chapter 7 : Drive System
- Chapter 8 : Electrical
- Appendix A: Foldout Drawings
- Electrical Schematic
- Electrical PTO Engaged Schematic
- Electrical Run Position
- Electrical Start Position
ElectricPTOClutchRemoval(continued)
3.Raiseandsupporttheunitsothatthedrivewheelsareofftheground.
4.Removethedeckbelt.DeckBeltReplacement(page6–4)
5.Disconnecttheclutchwireconnectorfromtheclutch.
g336161
Figure86
6.Removetheclutchmountingboltandwashers.Sliptheclutchoffofthe
crankshaft.
ElectricPTOClutchInstallation
1.Installtheclutchontothecrankshaftverifyingthattheslotintheclutchaligns
withthetabontheclutchanchor
2.Installthe2springwashers,atwasherandclutchbolt.T orquetheclutch
boltto67–82N•m(49±61ft-lb).
3.Connecttheclutchpowerwiretotheclutch.
Note:Verifythewireharnessisproperlyroutedtoavoidcontactwiththe
mowerbeltordrivebelt.
g336162
Figure87
4.Connectthebatterybyinstallingthepositivecablerst,thenthenegative
cabletothebattery.
Electrical:ServiceandRepairs
Page8–10
4000SeriesZMASTER®ServiceManual
3442-427RevA