Service Manual
Table Of Contents
- Revision History
- Preface
- Chapter 1 : Safety
- Chapter 2 : Specifications and Maintenance
- Chapter 3 : Troubleshooting
- Chapter 4 : Engine
- Chapter 5 : Chassis
- General Information
- Service and Repairs
- Right Console Replacement
- Left Console Replacement
- Throttle Cable Assembly Replacement
- Choke Cable Assembly Replacement
- Seat Replacement
- MYRIDE® Replacement
- Fuel Tank Replacement
- Park Brake Handle Assembly Replacement
- ROPS (Roll Over Protection System) Replacement
- Caster Fork and Bearing Replacement
- Caster Wheel Rebuild
- Motion Control Assembly Replacement
- Chapter 6 : Deck
- Chapter 7 : Drive System
- Chapter 8 : Electrical
- Appendix A: Foldout Drawings
- Electrical Schematic
- Electrical PTO Engaged Schematic
- Electrical Run Position
- Electrical Start Position
ChokeCableAssemblyEngineRemoval
Notethepositionofthethrottleclampontheengineplate.
1.Removethecableclampscrewsecuringthecabletotheengineplate.
Removetheclampfromtheengineplate.
2.Disconnectthechokecable.
3.Feedthecablethroughtheretainersandoutofthepod.
ChokeCableAssemblyEngineInstallation
1.Feedthecablethroughtheretainers.
2.Connectthechokecable.
3.Installtheclamptotheengineplate.Installthecableclampscrewsecuring
thecabletotheengineplate.
ChokeCableAssemblyUnitInstallation
1.Connectthechokecable.
2.Installthenuttothebottomsideofthechokecablesecuringthecableto
thepod.
3.InstalltheRHsidepodtotheRHconsole.Installthe4(1/4-20inch)torx
screwssecuringtheRHsidepodtotheRHconsole.
g346220
Figure33
4.Connectthebatterybyinstallingthepositivecablerst,thenthenegative
cabletothebattery.
SeatReplacement
SeatRemoval
1.ParkthemachineonalevelsurfaceanddisengagethePTO.Stopthe
engine,waitforallmovingpartstostopandremovethekey.Engagethe
parkingbrake.
2.Disconnectthebatterybyremovingthenegativecablerst,thenthepositive
cablefromthebattery.
3.Removethe2(5/16inch)torxscrewssecuringtherearoftheseatpanto
thechassis.
4000SeriesZMASTER®ServiceManual
Page5–17
Chassis:ServiceandRepairs
3442-427RevA