Service Manual

6-19
Z Master 7500-D Series Service Manual
March 2018 - Digital Edition
Table of Contents
DECK
Deck
Deck Replacement - 96 in. (Cont.)
Installation
1. Using assistance, remove the jack stands from the rear and slowly tip the front of the machine back until rear
bumper makes contact with the ground. Secure the front of the machine with an overhead hoist.
2. Roll the deck under the machine. Aligning the deck struts and the panhard rod (do not connect at this time).
3. Using assistance, Lower the front of the machine until the front caster wheels contact the ground.
4. Connect the four corner deck lift links.
5. Add anti-seize to the deck drive shaft.
6. Being mindful of the alignment marks from the removal steps, connect the deck drive shaft to the gear box
being sure to align the roll pin holes.
7. Install the roll pin.
8. Install and tighten the two pinch bolts.
9. Raise and secure the rear of the machine using jack stands.
10. Remove the rear wheels.
11. Install the two deck strut bolts (one per side) and the panhard rod bolt.
12. Install the rear wheels. Torque to 95 ft-lbs. (129 Nm).
13. Remove jack stands and lower machine.
14. Connect the 3 wire connector near the hydraulic manifold (96 in. only)
15. Connect the hydraulic lines to the manifold (96 in. only). Torque to 30 ± 3 ft-lbs. (40 ± 4 Nm).
16. Install the outer belt cover and secure with lynch pins.
17. Install the inner belt cover and secure with carriage bolts and lock nuts.
18. Repeat steps 16 and 17 for opposite side.
19. Install floor pan.
20. Perform purge procedure, see “Charging the Hydraulic System,” chapter 7, page 7-17.
21. Test run to operating temperature and test deck operation.