Setup Instructions

ManualsBrandsToro ManualsRiding Products48in Z Master 4000 Series Riding Mower

FormNo.3434-244RevB

ZMaster

RidingMower

For3000Through7000SeriesModels

SetupInstructions

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Rearwheels(woodencrateonly)

Removethemachinefromacrate.

Nopartsrequired

–

Addfueltothemachine.

Nopartsrequired

–

Checktheengine-oillevel.

Nopartsrequired

–

Checkthetirepressure.

Nopartsrequired

–

Checkthewheellugnuttorque.

Nopartsrequired

–

Checkthegrassdeector.

J-bolt2

Wingnut2

Hold-downclamp1

Installabattery(dieselmachinesonly).

Clamp

Wingnut(1/4inch)

Batteryhold-down2

Installabattery(gasolinemachines

only).

Nopartsrequired

–

Chargethebattery.

Seat

Seatplate(xedseatsonly)

Flangenuts(3/8inch)—xedseatsonly

Spacers(3/8inch)—xedseatsonly

Flangenuts(3/8inch)—tiltingseatsonly

Longspacers(tilting,deluxeseatsonly)

Shortspacers(tilting,deluxeseatsonly)

Installtheseat(internationalmachines

usinggasolineonly).

Nopartsrequired

–

Checktheseatbelt(international

machinesusinggasolineonly).

Rightcontrollever1

Leftcontrollever

Bolt(3/8x1inch)—2areassembled

Nut(3/8inch)—2areassembled

Installthemotion-controllevers

(internationalmachinesusinggasoline

only).

Carriagebolt(3/8x1-1/2inches)

Flangelocknut(3/8inch)

Installthelift-assistpedal(international

machinesusinggasolineonly).

8111LyndaleAvenueSouth

Bloomington,MN55420Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3434-244*

Summary of content (16 pages)

PAGE 1
Form No. 3434-244 Rev B Z Master® Riding Mower For 3000 Through 7000 Series Models Setup Instructions Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. Rear wheels (wooden crate only) 2 Remove the machine from a crate. No parts required – Add fuel to the machine. No parts required – Check the engine-oil level. No parts required – Check the tire pressure. No parts required – Check the wheel lug nut torque.
PAGE 2
Procedure Qty. Use Air-cleaner cap Hose clamp 1 1 Install the air-cleaner cap (international machines using gasoline only). Rollover Protection System (ROPS) Kit 1 Install the ROPS (international machines using gasoline only). 16 Roll bar, right section Roll bar, left section Roll bar, center section Bolt (3/8 x 1 inch) Curved washer Flange nut (3/8 inch) Bolt (1/2 x 3-1/4 inches) Flange nut (1/2 inch) 1 1 1 8 8 8 2 2 Install the ROPS (diesel machines only). 17 No.
PAGE 3
g001088 Figure 5 Diesel Machine Shown g001059 Figure 2 Diesel Machine Shown 2. Raise the rear of the machine and support it with jack stands. 4. Mount the wheels with the valve stem to the outside and secure them with the wheel nuts previously removed. 5. Torque the wheel nuts to 128 N∙m (95 ft-lb). 6. Remove the jack stands. g010180 Figure 3 Gasoline Machine Shown g010181 Figure 6 Gasoline Machine Shown g001071 Figure 7 Diesel Machine Shown g001089 Figure 4 Diesel Machine Shown 3.
PAGE 4
2 5 Adding Fuel to the Machine Checking the Wheel Lug Nut Torque No Parts Required No Parts Required Procedure Procedure Add fuel to the machine before starting it. Refer to your Operator’s Manual for the correct fuel and procedure.
PAGE 5
8 Installing a Battery Gasoline Machines Only Parts needed for this procedure: g021181 3. End of the spring 2. Spring 4. Deck edge 2. Diesel Machines Only 1 Hold-down clamp Battery hold-down Purchase a 12V battery. Locate the battery-mounting hardware and install it into the machine. Refer to Installing the Battery in the Operator's Manual. 9 Parts needed for this procedure: Wing nut 2 Models with a 30 hp engine and higher require a battery with a minimum of 340 CCA.
PAGE 6
Charge the battery; refer to the Operator's Manual for instructions. g001084 g010175 Figure 9 Figure 10 1. Hydraulic-unit shroud 10 2. 2. Bolts Remove the 4 nuts holding the seat plate to the machine. Discard these nuts, they are used for shipping only.
PAGE 7
g010184 Figure 12 4. Plug the harness connector into the seat switch located under the seat towards the front. 5. Install the seat to the machine frame with 4 flange nuts (3/8 inch). g030558 Figure 14 For machines with a deluxe seat only 1. Deluxe seat 2. Long spacer 3. Seat frame 4. Short spacers 3. Install the seat to the seat frame with 4 flange nuts (3/8 inch) as shown in Figure 15. 4. Plug the harness connector into the seat switch located under the seat toward the front.
PAGE 8
11 12 Checking the Seat Belt Installing the Motion-Control Levers International Machines Using Gasoline Only International Machines Using Gasoline Only No Parts Required Parts needed for this procedure: Procedure Important: Ensure the bolt torque is set between 67 to 83 N∙m (49 to 61 ft-lb). Check the seat belt angle and the seat belt bolt torque before operating. 1. Check the angle of the seat belt compared to the bottom of the seat. The angle needs to be 47 degrees (Figure 16). 2.
PAGE 9
g009195 Figure 18 g016346 Figure 19 Note: If the machine is not properly tracking, refer to Adjusting the Tracking in your Operator's Manual. 1. Lift-assist pedal 2. Flange locknut (3/8 inch) 13 Installing the Lift-Assist Pedal International Machines Using Gasoline Only Parts needed for this procedure: 1 Carriage bolt (3/8 x 1-1/2 inches) 1 Flange locknut (3/8 inch) Procedure 1. If needed, loosen the existing bolt and nut for the lift-assist pedal. 2.
PAGE 10
14 Installing the Air-Cleaner Cap International Machines Using Gasoline Only g001659 Parts needed for this procedure: 1 Air-cleaner cap 1 Hose clamp Figure 21 3. Install the air-cleaner cap onto the air cleaner and secure it with the hose clamp. Procedure Note: Not all the machines come with a heavy duty air cleaner. This procedure applies only to the models that have a heavy duty air cleaner. 1. Remove the plastic plug or tape covering the air cleaner. g001660 Figure 22 g001658 Figure 20 2.
PAGE 11
15 Installing the ROPS International Machines Using Gasoline Only Parts needed for this procedure: 1 Rollover Protection System (ROPS) Kit g001077 Figure 23 Procedure 2. Install the Rollover Protection System (ROPS) Kit. Follow the Installation Instructions. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inches). Note: Ensure that the bent tab points toward the head of the bolt.
PAGE 12
Note: No more than 1 thread should be exposed outside the nut. g003294 Figure 25 g003295 5. Figure 27 Raise the roll bar into the upright position and secure it with the pins and hairpin cotters fastened to the lanyards. g030555 Figure 26 6. Torque all of the lower fasteners attached to the machine frame to 40.7 N∙m (30 ft-lb). 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so that it rotates freely with some resistance.
PAGE 13
17 18 Checking the Machine for Grease Removing the Shipping Straps Parts needed for this procedure: For Machines with MyRide™ Suspension System Only 1 tube No. 2 lithium or molybdenum grease. (Purchase separately.) No Parts Required Procedure Procedure Before you use the machine, check the machine for grease; refer to Lubrication in the Operator's Manual. WARNING The springs are compressed by the shipping straps. When the straps are cut, the seat will raise up quickly by approximately 8.
PAGE 14
19 Checking the Machine Before Delivery to the Customer For All Machines No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator's Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure. Check the level of the machine. Check that all spindles are greased. Check the engine-oil level.
PAGE 15
20 Delivering the Machine to the Customer For All Machines Parts needed for this procedure: 1 Operator's Manual 1 Engine Owner's Manual 1 Registration card 1 Operator training material 2 Key Procedure At delivery, fill in the model and serial number, complete the items listed in the following table, and initial each when finished. Model No. Dealer Initial Serial No.
PAGE 16
Dealer Initial Customer Initial Check Procedure • Z Stand® (if applicable) • Adjustable seat • Hydraulic-bypass valves • Rollover Protection System (ROPS) • Deck-flow baffle Refer to the Operator's Manual to point out safety procedures, operation, and maintenance procedures. Review the warranty statement as shown in the Operator's Manual. Describe the post sale service procedures for your store. Assist the customer in filling out and mailing the registration card or register online at www.Toro.