Service Manual
Table Of Contents
- Revision History
- Preface
- Chapter 1 : Safety
- Chapter 2 : Specifications and Maintenance
- Chapter 3 : Troubleshooting
- Chapter 4 : Engine
- Chapter 5 : Chassis
- General Information
- Service and Repairs
- Right Console Replacement
- Left Console Replacement
- Throttle Cable Assembly Replacement
- Choke Cable Assembly Replacement
- Seat Replacement
- MYRIDE® Replacement
- Fuel Tank Replacement
- Park Brake Handle Assembly Replacement
- ROPS (Roll Over Protection System) Replacement
- Caster Fork and Bearing Replacement
- Caster Wheel Rebuild
- Motion Control Assembly Replacement
- Chapter 6 : Deck
- Chapter 7 : Drive System
- Chapter 8 : Electrical
- Appendix A: Foldout Drawings
- Electrical Schematic
- Electrical PTO Engaged Schematic
- Electrical Run Position
- Electrical Start Position
AluminumSpindleDisassembly(continued)
g347983
Figure72
AluminumSpindleAssembly
1.Cleanandinspectallsurfaces.
2.Usingtheappropriatesizedbearingdriver,installtheupperbearinguntil
seated.
Note:Gentlytapdrivertoavoiddamagingthebearingduringinstall.
3.Rotatespindleassemblyandinstallthebearingspacer.
4.Usinganappropriatebearingdriver,installtheremainingbearinguntilseated.
5.Placethebottombearingguardontothespindleshaft.
6.Installthespindleshaftintothehousing.
Note:Verifyproperorientationofthespindle.
7.Placetheupperbearingguardontothespindleshaft.
8.Placethepulleyontothespindleshaft.
9.Installthenut.Torquenutto130-176N•m(130-160ft-lb).
10.Rotatethespindleshaftinhousingtoverifyoperation.
11.Placethehousingringontothespindlestuds(ifapplicable).
12.Placethespindlehousingintothedeck.
13.Installthe6(3/8inch)angelocknutstothestuds.Torquelocknuts38-44
N•m(27–33ft-lb).
14.Installthebeltguidebracket(ifapplicable).
15.Installthehexbladedriverintotheblade.
16.Installthebladeanddrivertothespindle.Torqueto68-81N•m(50-60ft-lb).
17.Installthedeckbelt.DeckBeltReplacement(page6–4)
18.Startthemowerandengagethedeckseveraltimetoensureproper
operation.
Deck:ServiceandRepairs
Page6–14
4000SeriesZMASTER®ServiceManual
3442-427RevA