Service Manual
15.
Remove the reverse idler shaft and the input
shaft and gear. See Figure
9.
Note: The reverse
idler
shaft may sometimes stick in the left hand
case.
IDLER
FIGURE 9
16.
If
it
is
desired to replace
the
case bearings they
may easily
be
removed and installed with suit-
able arbors. When replacing bearings they should
be
pressed in
so
that they are flush with the
inside of the case, as shown in Figure
10.
FIGURE 10
17.
The cluster gear may be disassembled, as shown
in Figure
11.
Disassemble and assemble care-
fully to avoid damage to the woodruff keys and
bushings. The cluster gear bushings may be
removed and installed using suitable arbors.
The following steps
1A
through
7A
apply
to
Uni-
drive models
5058
and
5059
only.
1A.
Remove the cluster gear assembly, the brake
shaft assembly, and the reverse idler gear and
shaft.
FIGURE 12
2A.
Remove the splined pinion gear from the input
shaft.
3A.
Place the
shift
fork in neutral and remove the
low and reverse shift rail and fork assembly
(the one nearest the end of the case) together
with the low and reverse sliding gear making
sure
to
catch the stop ball as the shift rail
is
removed. See Figure 12.
4A.
Remove the 2nd and high shift rail and fork
assembly together with the 2nd and high sliding
gear.
5A.
Remove the remaining stop ball, spring and stop
pin.
6A.
Remove the input shaft and gear assembly.
7A.
Refer to step
17
if
cluster
is
to
be
overhauled.
FIGURE 11
Cleaning, Inspection, Bearing and
Oil
Seal Replacement
Thoroughly clean all parts and inspect for damage
and wear.
Use
suitable arbors when replacing bear-
ings. Always renew all oil seals and gaskets.
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18
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