Service Manual

FIG. 22. Assembling Output Shaft
FIG. 23. Output Shaft Assembly Order
Place the output shaft assembly into the lower case
half.
Check the end play of the output shaft by in-
serting
a feeler gauge between the shim washer and
"E" ring. Correct end play is 0-.012 in. (0-.3 mm).
Shim washers can
be used in any combination to
achieve proper end play.
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FIG. 24. Checking Output Shaft End Play
Remove
the input and the output shafts from the
lower case half. Fill the lower case half with 12 oz.
(350 gm) of grease. Replace the chain on the two
reverse sprockets and reinstall
the shafts.
FIG. 25. Install Shafts into Case Half
The four shoulder bushings have triangular shaped
feet that must seat in the notches provided for them
(Fig.
26).
FIG. 26. Align Shoulder Bushings
Check the gears for proper alignment.
SHIFT FORKS
Each shift fork has three small holes in line with
each other. Install the shift forks
so the three small
holes are on
the same side of the case as the shift ..
lever bracket.
Install
the lockout bracket so the two "T" shaped
slots are over
the raised tabs on the shift forks. Re-
install the four Phillips head shoulder screws (Fig.
27). Coat the shift forks and lockout plate with grease.
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