Service Manual
INTERMEDIATE SHAFT
Lift the intermediate shaft out of the upper case
half (Fig.
6).
Remove an E-ring from one end of the
intermediate shaft. Slide parts from the shaft, being
careful to keep removed parts in the same order
(Fig.
7).
FIG.
6.
Remove intermediate Shaft
I
FIG.
7.
Intermediate Shaft Disassembled
DIFFERENTIAL
&
AXLES
Remove the rear axles and differential
as
a
unit
(Fig.
8).
Push axles together
as
they are removed
from the case. The bevel gears on the axles are press
fits; removal
is
not required unless an axle or gear
must
be
replaced.
All
other parts are
slip
fits.
FIG.
8.
Remove Differential
&
Axles
REVERSE IDLER
&
SHIFT FORKS
reverse idler, shaft and shims (Fig.
9).
Remove bolt from reverse idler shaft and remove
FIG.
9.
Reverse
Idler
and
Shift
Forks
Remove the four screws to remove the fork support,
lockout plate, and the two shift forks (Fig.
9).-
HI-LO SHIFT
&
INPUT SHAFT
Remove three bolts from Hi-Lo cover plate and
remove plate, shift lever, detent pin and spring. Use
care when removing cover, as detent pin
or
spring
may jump out and become lost (Fig.
10).
FIG.
10.
Remove Hi-lo
Shift
&
input Shaft
On the outside of the upper case half, remove the
snap ring to remove
the
input shaft (bevel pinion
assembly). Remove the square section O-ring from
the bearing bore, inside the case half.
Do
not remove
bevel pinion from shaft unless it requires replacement.
If
the needle bearings or shaft require replacement,
all
input shaft parts must be replaced.
A
kit
is
avail-
able for this purpose.
If
necessary, press needle bear-
ings out, working from inside the case (Fig.
10
&
11).
FIG.
11.
Input Shaft Disassembled
11