Service Manual
FIGURE 11 FIGURE 12
11.
Before installing transmission case make sure
that it
is
positioned properly in relation to the
right side cover.
This
will place the shift lever
tower to the front and toward you, as in Figure
11.
12.
To
install
the
case, work
it
down over the differ-
ential ring gear,
lift
the brake shaft gear slightly,
and seat case in position. Make sure the brake
shaft gear and differential assembly are seated.
13.
Position the high 'and second sliding gear (the
smaller one) on the lower shift fork. Position
the low and reverse (the larger one) on the up-
per shift fork. When properly installed the
shift
fork grooves will
be
adjacent to each oth-
er.
See Figure
11.
14.
Install the cluster gear assembly.
See
Figure
12.
15.
Install the spline shaft and pinion gear and seat
in position.
16.
Install the right side cover bolts.
Do
not tighten
at
this
time.
17.
Make sure
shift
forks are in neutral position and
insert
shift
lever and secure with the retaining
set screw and lock nut.
Do
not tighten set screw
too tight, as
it
may bind the shift lever.
18.
Install the shift lever rubber boot.
19.
20.
21.
22.
23.
24.
25.
26.
Turn input shaft and shift transmission into all
ranges
to
determine
if
the unit has been proper-
ly assembled.
Install gasket on left
side
cover using gasket
sealer to hold in place.
Install left side cover over the axle and brake
shaft and tap gently into position, making sure
that all bearings and shafts are properly seated.
Install left side cover retaining bolts and torque
all bolts on both side covers evenly.
Check
transmission for proper operation and for
a free neutral.
Carefully install all new
oil
seals and again
check
for free operation.
Install the brake shaft Woodruff key and install
the brake drum. Secure the brake drum with the
snap ring. Install
the
brake band and fasten to
the anchor bracket with
the
two bolts.
Fill
transmission to check plug level with lubri-
cant. The
fill
plug
is
located on top of the case.
The
check
plug
is
on
the
right side cover next
to
the
axle tube.