Form No. 3424-405 Rev B ProPass 200 Top Dresser with Twin Spinner Model No. 44701—Serial No. 403320001 and Up Model No. 44751—Serial No. 403320001 and Up Register at www.Toro.com.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Singapore Electromagnetic Compatibility Certification Electromagnetic Compatibility Domestic: This device complies with FCC Rules Part 15.
Contents Important: With your mobile device, you can scan the QR code (if equipped) on the serial number plate to access warranty, parts, and other product information. Safety ....................................................................... 4 General Safety ................................................... 4 Safety and Instructional Decals .......................... 5 Setup ........................................................................ 8 1 Setting Up the Machine Base Model..............
Safety Washing the Machine ....................................... 40 Storage ................................................................... 41 Troubleshooting ...................................................... 42 Checking Fault Codes ...................................... 42 Handheld Remote Messages ........................... 43 General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal119-6854 119-6854 decal119-6809 119-6809 1. Floor speed 1. Read the Operator's Manual for instructions on cleaning the machine. decal119-6853 119-6853 1. Spinner speed decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal119-6808 119-6808 decal119-0217 119-0217 1.
decal119-6810 119-6810 1. Read the Operator's Manual. 2. Requires 2 people to lift decal119-6820 119-6820 1. Spinner speed adjustment decal119-6855 119-6855 1. Spinner speed decal119-6817 119-6817 1. Fine tuning spinners decal119-6856 119-6856 1. Floor speed decal119-6816 119-6816 decal119-6804 119-6804 1. Slide adjustment 1. Thrown object hazard—keep bystanders a safe distance from the machine. decal119-6805 decal119-6815 119-6805 119-6815 1.
decal119-6814 119-6814 3. Warning—slide adjustment and tailgate adjustment. 1. Light spread spinner adjustment settings (refer to the Operation section for more information). 2. Heavy spread spinner adjustment settings (refer to the Operation section for more information). decal119-6806 119-6806 1. Warning—read the Operator's Manual. 2. Warning—do not operate the machine unless you are trained. 4.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 8 Use Qty. Hopper guard Button head bolt (1/4 x 5/8 inch) Locknut Power harness Socket bracket Socket bracket, heavy Carriage screw Flange nut Screw Flange nut Hopper extension (front) Hopper extension (rear) Bolt Flange nut Bolt (5/16 x 1 inch) Flange nut (5/16 inch) 1 3 3 1 1 1 2 2 2 2 1 1 9 9 6 6 Intermediate wire harness 1 Connect the intermediate wire harness.
1 Setting Up the Machine Base Model Parts needed for this procedure: 1 Hopper guard 3 Button head bolt (1/4 x 5/8 inch) 3 Locknut g013204 Figure 4 Procedure 1. Shipping bracket 1. Remove the base model machine from the shipping crate. 2. At the rear of the twin spinner, remove the bolt and nut attaching the machine lifting device shipping bracket to the twin spinner (Figure 3). 4.
2 Installing the Power Harness Parts needed for this procedure: g013207 Figure 6 1. Packing studs and foam 6. Install the hopper guard using the supplied button-head bolts (1/4 x 5/8 inch) and nylon locknuts (Figure 7). 1 Power harness 1 Socket bracket 1 Socket bracket, heavy 2 Carriage screw 2 Flange nut 2 Screw 2 Flange nut Procedure The tow vehicle power harness provides the electrical power required by the control systems of the machine.
3 Installing the Hopper Extension Kit Parts needed for this procedure: g013261 1 Hopper extension (front) 1 Hopper extension (rear) 9 Bolt 9 Flange nut Figure 8 1. Socket bracket 2. Procedure 1. Route and secure the electrical wiring from the battery to the electrical plug bracket (Figure 9). Remove the hopper extensions from the box and identify the front and the rear (Figure 10 and Figure 11). g013263 Figure 10 1. Front hopper extension (showing hole orientation) g013262 Figure 9 1.
g237533 Figure 12 Hopper extension kit installed g013209 Figure 13 1. Lifting bracket 4 Mounting the Hopper to the Tow Chassis 2. Using a lifting mechanism, position the hopper over the tow chassis. 3. Line up the 6 mounting holes (3 per side) and install the bolts (5/16 x 1 inch) and flange nuts (5/16 inch). Tow Chassis Configuration Only Parts needed for this procedure: 6 Bolt (5/16 x 1 inch) 6 Flange nut (5/16 inch) Procedure g013949 Figure 14 WARNING 1.
5 6 Connecting the Intermediate Wire Harness Connecting the On/Off Pendant Parts needed for this procedure: Model 44701 1 Intermediate wire harness Parts needed for this procedure: 1 Procedure Plug the intermediate wire harness into the power harness connector on the machine (Figure 15 or Figure 16). On/off pendant Procedure Plug the on/off pendant connector into the connector on the machine (Figure 17). g237534 Figure 15 Model 44751 1. Power harness g013947 Figure 17 2.
7 4. Secure the cover with 6 screws (Figure 18) and torque them to 1.5 to 1.7 N∙m (13 to 15 in-lb). 5. Assemble the handheld remote into the magnetic remote bracket, slide the bracket halves together, and tighten the bolt in the magnet (Figure 19). Assembling the Handheld Remote Model 44751 Parts needed for this procedure: 1 Handheld remote 4 AA batteries 1 Magnetic bracket 6 Screws, small Procedure 1. 2. Remove the rubber bands securing the remote halves together, and remove the back cover.
Product Overview Controls Flow Control Valve for Floor Model 44701 A hydraulic flow control valve controls the speed of the conveyor belt. The highest speed setting is 10 and is typical for most applications found on the color-coded operation system decals. Use lower settings for very light applications. g030466 Figure 20 Workman Heavy Duty Vehicle Shown 1. Handheld remote 2. Controller mount assembly g013344 Figure 21 1.
A hydraulic flow control valve controls the speed of the option (twin spinner). The spinner icon indicates the speed percentage for the wireless controller only—for standard hydraulics, place the control in the appropriate color area, starting at the dotted line and adjust speeds within the color zone as required. On/Off Pendant Model 44701 Use the 2 switches on the On/Off pendant to run the conveyor belt or the option (Figure 23). Keep the On/Off pendant within reach of the operator.
Handheld Remote Specifications Model 44751 Weights Base Model 248 kg (546 lb) Twin Spinner 68 kg (150 lb) Radio (Model 44751) Frequency 2.4 GHz Max Output Power 19.59 dBm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.
Operation Daily Checks Before Operation At the start of each day, complete these safety checks before operating the machine. Report any safety problems to your supervisor. See the Safety Instructions in this manual for details.
Connecting the Machine to a Tow Vehicle WARNING Standing between the machine and the tow vehicle during coupling could result in serious injury. Do not stand between the machine and the tow vehicle during coupling. 1. Adjust the hitch height by turning the jack stand handle(s) to keep the machine level. 2. Connect the clevis-style hitch of the machine to the tow vehicle using an 18 mm (3/4 inch) diameter safety approved hitch pin and safety clip (not supplied).
Preparing for Operation The machine features a unique color-coded operation system that takes the guesswork out of setting up your machine. Simply choose the spread, identify the color, and then adjust each setting to match that color to get a perfect spread every time. Main Operation Decal decal119-6814 Figure 27 1. Light spread spinner adjustment settings 2. Heavy spread spinner adjustment settings Choosing the Spread 3.
increase or decrease the amount of material with the tailgate as long as you stay within the corresponding color section. g013718 Figure 31 If you want a light dusting, the blue area indicates that your tailgate, floor speed, spinner speed, and base slide adjustment should all be in their blue positions (Figure 31). LIGHT Approximate Width: 9.
g013710 Figure 38 g013707 Note: The colors on the decal shown in Figure 38 Figure 35 correspond to the colors in the main operation decal (Figure 27). Wireless Control (Model 44751): Set according to the percentage indicated in the colored section of the decal and on the chart on the back of the wireless controller (Figure 36).
ditches, water hazards, ramps, unfamiliar areas, or other hazards. – Reduce the speed of a loaded machine when negotiating terrain undulations to avoid causing the machine to become unstable. – Watch for holes or other hidden hazards. – Use caution when operating on a steep slope. Travel straight up and down slopes. Reduce speed when making sharp turns or when turning on hillsides. Avoid turning on hillsides whenever possible.
• The operator must review the slope instructions – Carefully monitor the height and weight of the load. Higher and heavier loads can increase the risk of tipping. listed below for operating the machine on slopes. Consider the operating conditions on that day to determine whether to use the machine at the site. Changes in the terrain can result in a change in slope operation for the machine. – Distribute the load evenly, from front to back and side to side.
Turning the Machine Power Off or On Model 44571 When finished working with the machine, always press the E-STOP button (Figure 41) to disable the electrical system. When beginning work with the machine, you must pull the E-STOP button back out before turning on the handheld remote. 8. Increase rpm of the tow vehicle. Turn the option on, using the on/off pendant or the handheld remote on wireless models. 9.
Operating the Hydraulic Controls and Options CAUTION Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Model 44751 Power off your wireless controller and work vehicle (to ensure no hydraulic flow) before making any physical adjustments to the blades or floor. Remote-Control System The remote-control system consists of a handheld remote, a +12 to +14.4 VDC Base Unit, and a wire harness. Handheld Remote g029772 Figure 42 1. LCD display 11. Floor Stop 3.
Button Functions Button Turning On the Handheld Remote ON/OFF Powers the handheld remote on or off. Press the ON/OFF button on the remote and wait for the it to find the base. Ensure that there are no buttons being pressed on the handheld remote while it is performing the startup routine. ALL START Understanding the Remote Status LED Name Function Provides functional control on both the floor and option including on/off and displaying the speed.
Manual Override Using the Handheld Remote If the handheld remote is missing, damaged, or fails, you can still operate the machine to complete tasks or continue a spreading job. Model 44751 Liquid Crystal Display (LCD) The override access is on the driver side of the hydraulic system (Figure 43). The 2-line, 8 character-per-line LCD (liquid crystal display) shows status and activity as you press the buttons of the handheld remote. It features user adjustable backlighting and contrast.
Checking the Battery Life, Operating Frequency, Base and Remote ID Display Hold down the ALL STOP and OPTION STOP buttons simultaneously to display multiple points of information. + As you hold the buttons down, the display cycles approximately every 2 seconds displaying first the battery life expectancy in percent remaining or current battery voltage, the operating frequency (channel) on which the units communicate, then the handheld remote ID number, and finally the associated BASE Unit ID.
5. Install the batteries into the terminal cradle observing proper polarity. The cradle is embossed with polarity markings for each terminal (Figure 46). Important: If the display shows ASSOC EXIT, the Note: If you install the batteries incorrectly, the Note: View the handheld remote and base unit link 7. association failed. by holding down the ALL STOP and OPTION STOP buttons at the same time. The display cycles and indicates the selected channel and the ID of the Base Unit.
hydraulics , the option starts). Press OPTION START a third time to store the current value in memory. again, storing the change. The next time you use the remote, the setting reverts to the previously stored value. Note: Changes to the option settings while the Note: A 10-second timer starts when you press option is running are immediately effective, but they are temporary unless you store the new setting by pressing OPTION START again after changing the setting.
Setting and Operating the Floor and Option Together or • Adjust the option speed setting using the using the INCREASE OPTION SPEED button or the DECREASE OPTION SPEED button. Upon initially pressing the ALL START button (when the option is not running), the remote display shows the floor and option stored settings and an S is displayed after FLR and OPT (in other words, FLRS and OPTS), indicating that the handheld remote is in a set-only mode.
of both floor and option settings is displayed; if you then press the ALL START button, the current operating values are replaced by the preset values. If you do not press the ALL-START button within 10 seconds, the system reverts to the previously stored values. the rear gate opening may damage the belt and rear gate assembly. Also ensure that the load has a uniform texture. The machine can unpredictably throw small rocks in the sand.
• On tow-behind chassis, turn the jack stand CAUTION 90 degrees (clockwise) to the down position to support the machine Using the machine in an unsafe manner could result in serious injury or death. • On Truckster direct connect chassis, move the jack stands to the front of the machine and turn them 90 degrees until the bottom of both jack stands points to the ground. Be aware of your surroundings when turning or backing up. Ensure that the area is clear and keep all bystanders at a safe distance.
3. Disconnect the machine hydraulic lines from the work vehicle. 4. With the work vehicle in neutral gear, engage the parking brake and start the engine. 5. Using the vehicle lift cylinder, raise the front of the machine high enough to install the front storage stand legs. 6. Shut off the engine. WARNING Working on the machine while it is on the storage stand could result in serious injury or death. Do not climb under or perform work on the machine while it is on the storage stand. g013337 7.
Transporting the Machine Important: Before loading the machine on to or off from the trailer, remove the twin spinner assembly to avoid damaging it. • Use care when loading or unloading the machine into a trailer or a truck. • Use full-width ramps for loading the machine into a trailer or a truck. Refer to Operator’s Manual for your tow chassis and tow vehicle the tie-down locations of the machine.
Maintenance Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Several grease fittings are located on the machine (Figure 52 and Figure 53). WARNING Working on the machine before disconnecting all power sources could result in serious personal injury or death. Disconnect all power sources to the machine before doing maintenance work. 1. Clean the grease fittings. 2.
• Use cardboard or paper to find hydraulic leaks. • Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system. Hydraulic Specification The machine is shipped from the factory filled with high-quality hydraulic fluid. Check the level of hydraulic fluid before the machine is first started and daily thereafter. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums.
Maintaining the Conveyor Belt System Checking the Hydraulic System Service Interval: Before each use or daily Checking the Belt seal and Rear Gate Seal • Check the hydraulic system for fluid leaks. If you find a leak, tighten the fitting, or replace or repair the damaged part. Service Interval: Before each use or daily • Check the hydraulic hoses for wear or visible • Check all rubber seals for wear or damage. damage. Replace or repair the seals if any leakage occurs.
Washing the Machine Salts, road tar, tree sap, fertilizers, or chemicals may damage the painted finish of the machine. Wash off these deposits as soon as possible with detergent and water. Additional cleaners or solvents may be needed, but ensure that they are safe for painted surfaces. WARNING Flammable fluids and cleaners with toxic vapors are hazardous to your health. Do not use flammable fluids or cleaners with toxic vapors. Follow the manufacturer’s recommendations. g013351 Figure 55 1.
9. Fully open the rear gate and spray water inside the hopper assembly and the rear gate area. Inspect the side seals and replace if necessary. 10. Locate the clean-out decal on the front of the machine (Figure 57), using a garden hose, spray through the front guard mesh until the belly pan is completely clear of material (Figure 58). Storage Before storing the machine for the season, do the following: 1.
Troubleshooting Checking Fault Codes Model 44751 If the Diagnostic LED indicates that there is a system fault, check the fault codes to determine what is wrong with the machine; refer to Diagnostic LED Function (page 16). Fault Code Table Code LED Flash Pattern Behavior Details Machine Specific Faults 11 Blink once, pause, blink once, long pause, then repeat Lost communication with BASE. The connector is not plugged in; locate and plug in the loose or disconnected harness connector.
5. Count the number of flashes to determine the fault code, then use the fault code table to determine the source of the fault. Note: If there are multiple faults, both faults flash, then a long pause, then the flash sequences repeats. Resetting the Fault Code After solving the problem, reset the fault codes by disconnecting and reconnecting diagnostic connectors. The diagnostic light flashes continuously at 1 Hz (1 flash per second). Exiting Diagnostic Mode 1.
Message Table (cont'd.) Displayed Message Description FLRS XX% OPTS XX% Display of the stored regular floor speed and option speed with 0% command to the output; allows the operator to decide to use the current setting or change it. FLR OFF OPT OFF Displays the status of the floor and option when they are shut off. SERVICE ACTIVE The service tool is active. SERVICE NO APP Service has no valid application to run.
Notes:
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
