FORM NG. 01-502-1800 OPERATOR'S ) . TOR : ( MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page Page SAFETY INSTRUCTIONS Chain Tension. 18 SAFETY AND INSTRUCTION DECALS . .. 6-8 Sweeper Reels Leveling & SPECIFICATIONS Height Adjustment . .. 18 BEFORE OPERATING . .. Drive Belt Adjustment .. 19 Check Tire Pressure. . Belt Tension . e 19 Check Crankcase Off . . Adjusting Parking Brake Shoes 20 Fill Fuel Tank e Set Park Brake Pedal Stop. .. 20 Check Hydraulic System Bleeding Brakes . .. 21 Check Torque Of Wheel Nuts. . Adjusting Traction Pedal. .
SAFETY INSTRUCTIONS (Continued) WHILE OPERATING 4\ Danger ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY « Keep hands and fest away from reel area. 8. Sit on seat when starting the engine and operating machine. 9. Before starting engine: A. Engage parking brake. 8. Make sure fraction pedal i§ in neutral. C. After engine is started, release parking brake and keep foot off traction pedal. Machine must not move.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 21. Remove the key from the ignition switch to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 22. major repairs are ever needed or assistance desired, contact an Authorized TOR Distributor. 23. Make sure making is in safe operating condition by keeping nuts, bolts and screws tight. 24. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 25.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. TO MINIMIZE THE RISK OF PERSONAL INJURY OR DEATH.
SAFETY AND INSTRUCTION DECALS (Continued) O D CAN CAUSE SERIOUS PERSONAL INSURE ® STAY CLEAR OF HOPPER WHILE MACHINE IS . BACKING OR DUMPING. LR Ee LRy 22y SIDES OF HOPPER DOUR {Part No. 01-506-0060} ROTATING PULLEYS AND BELTS CAM CAUSE ‘ CAUSE SERIOUS PERSONAL INSURE 0o fin&s DDT M G T mitt CHAIN GUARD ON BELT GUARD {Part No. 01-506-0050} (Part No. 01-506-0040) \ DANGER ‘X T, SERIOUS PERSONA ON CHAIN & BELT GUARDS {Part No.
SAFETY AND INSTRUCTION DECALS (Continued) TO AVOID FIRE ¥4 YHE OTHER SUSTAINABLE MATERIAL 70N ENGINE NEAR GREASE POINTS (Part No. 01-506-0030) {Part No. 01-506-0550) TRACTION PEDAL LT TONE o007 LATCH INTO SLOTS. A B TO DISENGAGE PARKING BRAKE: CAP il (Panoramas 01-506-0460} BACK TO NEUTRAL. HYDRAULIC 1A (LRl OIL FILL BY PARKING BRAKE {Part No. 01-506-0560} {Part No. 01-506-0980) ST . HOPPER (0] 2351 {Part No. 01-506-0570} DOOR LIFT A (o) J31] RAISE BY VALVES {Part No.
SPECIFICATIONS SWEEPING WIDTH: 48" ENGINE: 20 HP Oman or 18 HP Briggs & Swat ton FRAME: All welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 116 per machine. PICK UP: Mechanical, 2 reels, timed, counter rotating, with "Sure Grip” rubber fingers. HOPPER: 1-1/4 cubic yards. DUMP: Hydraulic, 5-1/2 ft. height, activated from operators seat BEARINGS: Self seared throughout BRAKES: Hydraulic brake with parking brake.
BEFORE OPERATING CHECK TIRE PRESSURE Check tire pressure before each use. Inflate to 22 PSI. CHECK CRANKCASE OIL Oil recommendations are: SAE 10W30 SF-CC The engine is shipped with 2-1/2 quarts ot ol in the crankcase; however, level of oil must-be checked before and after the engine is first started. 1. Position the sweeper on a level surface and make sure engine is off. 2. Remove the dipstick and wipe it with a clean rag. Push dipstick down into the tube and ensure iris fully seated.
BEFORE OPERATING (Continued) CHECK HYDRAULIC SYSTEM OiL {Fig. 1) The hydraulic system is designed to operate on any high quality detergent. Oif recommendations are: 1T0W30 SF-CC 1. Position the sweeper on a level surface and make sure engine is off. 2. Pull out the dipstick from the oil filler the. Check the level indicated on the dipstick. 3. Wildflower sufficient oil to bring to the "Fingermark. Do Not overfill.
CONTROLS THROTTLE CONTROL (Fig.2) Throttle is used 10 operate engine at various speeds. Moving throttle forward increases engine speed; backwards decreases engine sped. The throttle regulates the speed of the sweeper reels and in conjunction with fraction pedal controls ground speed of the sweeper. KEY SWITCH The key switch, which is used to start and stop the engine, has two positions: "OFF"and "ON". Rotate key clockwise to engage starter motor.
CONTROLS (Continued} ’ PARKING BRAKE (Fig. 2& 3)} A\ caution 1 whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the machine. To set: Lock the Brake Stop into position by placing the bottom of the Brake Stop into the slot of the Brake Stop Plate. To release: Push down on the tab at the end of the Brake Stop. A caution The hydro static transmission wall not, at any tme, act as a parking brake for the machine.
CONTROLS (Continued) SWEEPER REEL HANDLE {Fig. 2 & 5) The engagement of the sweeping reels is done with the Sweeper Reel Engagement Handle. The handle also sets the height of the fingers. There are three settings for finger height. The height of the fingers is sets the fingers touch the top of the wrf. The first setting will set the fingers at from the surface. The second sting sets the fingers at 1" and the third at 5/8" from the surface.
OPERATING INSTRUCTIONS 1. Place the unit on a level surface and apply the parking brake. 2. Start engine with the throttle at 1/2 open and choke pulled out. When engine starts, push in the choke gradually. 3. Release the parking brake. 4. Press the Traction Pedal forward to move forward. Press down on the heel of the foot to move backward. Practice moving both ways fo gate feel of the machine. For quick braking quickly depress the heel of the traction pedal unit! hydrologist transmission reaches neutral. 1.
LUBRICATION BEARINGS (Fig. 7} The sweeper has four self sealing bearings that must be lubricated with a No. 2 Lithium based grease. If the optional thatcher is installed, there is also a bearing on each end of the blade shaft. IMPORTANT: Lubricate the bearings as often as necessary o maintain a slight leakage on the seals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 7) Grease firings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease. RIVE CHAIN (Fig.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER Normally, change hydraulic oil and filter after every 500 operating hours. Foil becomes contaminated, contact your local TOR distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. 1. Remove drain plug from reservoir and let hydraulic oil flow into drain pan. Reinstall and tighten plug when hydraulic oil stops draining. 2. Clean area around filter mounting area. 3.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 10} The rear idler sprocket is under spring tension to keep a constant tension on the reel drive chain. To increase tension, screw jam nut {A} clockwise, to decrease, turn counterclockwise. A 1/8" deflection is recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a loose chain because the sprocket will wear rapidly. SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) DRIVE BELT ADJUSTMENT (Fig. 12} if Reels Fail To Engage: Adjust the idler disengaging bolt downward. The adjustment maybe necessary farm time to ime to compensate for wear and stretch on the drive belt. If Reels Fail To Disengage: Adjust the idler disengaging bolt upward to move the idler pulley away from the drive belt. BELT TENSION {Fig. 12) The belt has 1/4" deflection with 5 Ibs. of force when properly adjusted.
MAINTENANCE (Continued) ADJUSTING PARKING BRAKE SHOES The parking brake should be adjusted after the first 50 hours of operation. . The brakes should be adjusted in the following manner: i. Park machine on a level surface and shut engine off. 2. Backup one side of the machine in the fronting! front tire is off shop floor. SET PARK BRAKE PEDAL STOP (Fig. 13} 7. Loosen the carriage bolt and nut on the Brake Pedal Stop. 8. Depress Foot Pedal forward until brake is in operating position. 9.
MAINTENANCE (Continued) BLEEDING BRAKES 1. Slightly loosen bleeder nut on brake cylinder. 2. Engage Foot Pedal down slowly until in operating position and hold. 3. Tighten bleeder nut. ADJUSTING TRACTION PEDAL (Fig. 14) A\ caution It the unit creeps forward or reverse when no pressure is applied to the foot pedal an adjust men must be made. 1. Park machine on a level surface and shut engine off. Depress the parking brake. 2. Jack up one side of the making in the rear until rear tire is off shop floor.
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS {Fig. 15} The purpose of the belt stop pins is to slow down and stop the drive belt when the Sweeper Reel lever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first {ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they're 1/8" farm the outside of the drive belt. 4. Tighten nut. 8. Test the belts ability to stop.
HYDRAULIC SCHEMATIC 4800HL HOPPER LIFT e — CYLINDER DOOR LIFT | CHUNDER RETURN e WHEEL MOTORS fif{; SUCTION ] RESERVOIR
" TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP Missing or broken fingers. The reels may not be ted properly. Broken chain. Check sprockets for sheared key. Broken belt or improper tension. Check sheaves for sheared key. Finger height may be too low or oo high. Hopper floor not sealed inside against the rear cross member. Unit may be picking up but throwing it mroqgh gap onto the ground. Louvers on top of door and hopper may be clogged, blocking air flow.
STORAGE 1. Thoroughly clean the sweeper so iris free of dirt, leaves and debris. 2. Inflate tics to 22 PSI. 3. Check all fasteners. Tighten as necessary. 4. Grease or ol all grease fittings and bearings. Wipe off excess lubricant. 8. Drain and replace hydraulic fluid and filter. Inspect all hydraulic lined and firings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
SWEEPER 4800/4800HL Maintenance Schedule Minimum Recommended Maintenance Intervals: Maintenance Procedure Maintenance Interval & Service 400 Hrs Check battery fluid level 50 Hrs Check battery cable connections Change engine oil : Adjust parking brake shoes Level Inspect rubber fingers Service Lube all grease firings Grease bearings Lube steering gears Torus wheel motor nuts Inspect traction spring and linkage movement Lube wheels and wheel bearings inspect all hydraulic hoses Replace\engine gas filter Check
MAINTENANCE CHART Date Hours Used il Change Lubrication Tire Pressure Drive Chain Drive Belt Hyd.
The Toto Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products . . . The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with crusting widths of less than 25", ¥ you feel your TOR predict is defective and wish to rely on The Orc Promise, the following procedure is recommended: 1.