Service Manual

Groundsmaster 360Page 5 − 12Electrical System
(Rev. A)
Verify Diagnostic Display Output Functions
The Diagnostic Display has the ability to detect which
output solenoids or relays are turned on by the TEC con-
troller. This is a quick way to determine if a machine mal-
function is electrical or hydraulic.
NOTE: An open output (e.g. an unplugged connector or
a broken wire) cannot be detected with the Diagnostic
Display.
NOTE: Before checking TEC outputs, make sure that
all controller inputs are functioning correctly.
1. Park machine on a level surface, lower the cutting
deck, stop the engine and engage the parking brake.
2. Tilt and support operator seat to access TEC control-
ler. Locate wire harness and connectors near TEC con-
troller. Carefully unplug loopback connector from
harness connector (Fig. 13).
3. Connect the Diagnostic Display connector to the har-
ness connector. Make sure correct overlay decal is posi-
tioned on the Diagnostic Display (see Special Tools in
this chapter).
4. Turn the ignition switch to the RUN position.
NOTE: The red text on the overlay decal refers to con-
troller inputs and the green text refers to controller out-
puts.
5. The green “OUTPUTS DISPLAYED” LED, on lower
right column of the Diagnostic Display, should be illumi-
nated. If “INPUTS DISPLAYED” LED is illuminated,
press the toggle button on the Diagnostic Display to
change the LED to “OUTPUTS DISPLAYED”.
NOTE: It may be necessary to toggle between “IN-
PUTS DISPLAYED” and “OUTPUTS DISPLAYED” sev-
eral times to perform the following step. To change from
inputs to outputs, press toggle button once. This may be
done as often as required. Do not press and hold
toggle button.
6. Sit on seat, start engine and attempt to operate the
desired function of the machine. The appropriate output
LED’s should illuminate on the Diagnostic Display to in-
dicate that the TEC controller is turning on that function
(see Diagnostic Display Outputs and LED Operation
chart on next page). The outputs can be checked with
the ignition switch in the RUN position and the engine
not running.
NOTE: If the “DIAG. LAMP
” output LED is blinking, this
indicates that the TEC controller has detected a fault
during machine operation. Refer to Diagnostic Light in
this section for information on retrieval and clearing of
controller faults.
A. If the correct output LED’s do not illuminate, verify
that the required input switches are in the necessary
positions to allow that function to occur (see TEC
Controller Logic Chart in this section). Verify correct
switch function.
B. If the output LED’s are on as specified, but the
machine does not function properly, consider that
the controller is operating correctly and a problem
exists with some other component. Inspect electrical
components and circuit for the affected function.
Also, suspect a non-electrical problem (e.g. hydrau-
lic component problem). Repair as necessary.
C. If each input switch is in the correct position and
functioning correctly, but the output LED’s are not
correctly illuminated, this may indicate a controller
problem. If this occurs, contact your Toro Distributor
for assistance.
7. After output function testing is completed, discon-
nect the Diagnostic Display from wire harness. Plug
loopback connector into harness connector. Lower and
secure seat.
1. TEC controller location 2. Loopback connector
Figure 13
1
2