Service Manual

Groundsmaster 4500--D/4700--D Hydraulic System (Rev. A)Page 4 -- 79
Hydraulic Control Manifold Service: Deck Drive (GM 4500--D)
1. Manifold body
2. Solenoid valve (PRV2)
3. Solenoid coil
4. Logic cartridge (LC1)
5. Relief valve (RV8)
6. Pilot piston
7. Nut
8. Zero leak plug (#6)
9. Plug (SAE #4)
10. Zero leak plug (#4)
11. Expanding plug (not serviced)
Figure 70
198 in--lb
(22.4 N--m)
4to5ft--lb
(5.4 to 6.8 N--m)
25 ft--lb
(33.9 N--m)
20 ft--lb
(27.1 N--m)
25 ft--lb
(33.9 N--m)
120 in--lb
(13.6 N--m)
165 in--lb
(18.6 N--m)
5
4
6
1
11
10
11
8
7
9
2
3
NOTE: The ports on the manifold are marked for easy
identification of components. Example: P1 is the gear
pump connection port. (See Hydraulic Schematics to
identify the function of the hydraulic lines and cartridge
valves at each port location).
For solenoid and control valve service procedures, see
Hydraulic Control Manifold Service: 2 Wheel/4 Wheel
Drive Control in this section. Refer to Figure 70 for car-
tridge valve installation torque.
NOTE: The Groundsmaster 4500--D deck drive man-
ifold uses several zero leak plugs. These plugs have a
tapered sealing surface on the plug head that is de-
signed to resist vibration induced plug loosening. The
zero leak plugs also have an o--ring as a secondary seal.
If zero leak plug removal is necessary, lightly rap the
plug head using a pin punch and hammer before using
an allen wrench to remove the plug: the impact will allow
plug removal with less chance of damage to the socket
head of the plug.
Hydraulic
System