Service Manual
Assembly(Figure305andFigure306)(continued)
C.Iftractionpedalshaft(item9)wasremoved,applygreasetotheshaft
areasthatwillbeinsidethebearingsafterassembly.
D.Useapresstoinstallrollpin(item10).DONOTdamageangemount
bearing(item17)orcoverplate(item18)wheninstallingrollpin.Also,
takecaretonotdistortrollpinduringassembly.
E.Makesurethatrollpin(item10)isfullyinsidethebutterygrooveof
theshimplate(item20).Therollpinshouldnotcontacttheshimplate
throughouttheoperatingrange.
F.Toinstallthetractionpedalpositionsensor(item28),pressandholdthe
tractionpedalinthereversedirectionslightly.Aligntheslotontheendof
thepedalshaftwiththeslotinthepositionsensor.Slidepositionsensor
ontoscrewsandreleasepedal.Holdpositionsensorinpositionwhile
installingcaptureplate(item29)andlocknuts(item25).
G.Torquescrews(item31)from1.5to1.9N·m(13to17in−lb).
H.Leavethehexnut(item7)loosesothatthepositionsensorcanbe
calibrated.
2.Aftertractionpedalassembly,makesurethatthereisnobindinginpedal
movementandalsothatpedalreturnstothecenteredpositionwhen
released.Correctanystickingorbindingbeforemachineoperation.
3.Plugmachinewireharnessconnectorintotractionpedalpositionsensor
(item28).
4.Afterassemblyofthetractionpedal,adjustandcalibratethetractionpedal
andpositionsensorusingtheInfoCenterdisplay(seeTractionPedal
Adjustment(page6–21)andTractionPedalPositionSensorCalibration
(page6–23)).
5.Makesurethathexnut(item7)istightenedafterpositionsensoradjustment.
6.Installfrontsteeringtowercover(seeSteeringT ower(Formachinesserial
numberbelow:400000000)(page8–3)).
Groundsmaster
®
4100-D&4110-D
Page8–17
Chassis:ServiceandRepairs
13203SLRevF