Operator's Manual

2
All Rights Reserved
Printed in the USA
 2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
Contents
Page
Contents 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . . . .
Sound Power Level 7. . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 7. . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . . .
Specifications 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 13. . . . . . . . . . . . . . . . . . . . .
Dimensions and Weights (approx.) 14. . . . . . . . . . . .
Optional Equipment 15. . . . . . . . . . . . . . . . . . . . . . . .
Setup 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Steering Cylinder
(Models 30627 & 30631 only) 17. . . . . . . . . . . . . .
Installing the Tie Rod
(Models 30627 & 30631 only) 17. . . . . . . . . . . . . .
Installing the Rear Bumper
(Models 30627 & 30631 only) 17. . . . . . . . . . . . . .
Installing the Front and Rear Wheels 17. . . . . . . . . . .
Installing the Steering Wheel 18. . . . . . . . . . . . . . . . .
Removing the Battery from the Chassis 18. . . . . . . . .
Installing the Seat 18. . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Seat Belt
(Models 30627 & 30631 only) 20. . . . . . . . . . . . . .
Installing the Roll Bar
(Models 30627 & 30631 only) 20. . . . . . . . . . . . . .
Pushing the Traction Unit Off of the Pallet 20. . . . . .
Activating and Charging the Battery 21. . . . . . . . . . .
Installing the Battery in the Chassis 22. . . . . . . . . . . .
Installing the Ball Joint and Connecting the Lift
Cylinder 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 23. . . . . . . . . . . . . . . . . .
Checking the Torque of the Front Wheel Nuts 23. . .
Greasing the Traction Unit 23. . . . . . . . . . . . . . . . . . .
Install Rear Weight 24. . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Prop (Models 30626 & 30627 only) 25. . . . . .
Check Engine Oil 25. . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 26. . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 26. . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System Fluid 26. . . . . . . . . .
Checking the Rear Axle 27. . . . . . . . . . . . . . . . . . . . .
Check Bidirectional Clutch Lubricant
(Models 30627 & 30631 only) 27. . . . . . . . . . . . . .
Operation 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting/Stopping Engine 30. . . . . . . . . . . . . . . . . . . .
Bleeding Fuel System 30. . . . . . . . . . . . . . . . . . . . . .
Checking the Interlock Switches 31. . . . . . . . . . . . . .
Pushing or Towing the Traction Unit 31. . . . . . . . . . .
Operating Characteristics 32. . . . . . . . . . . . . . . . . . . .
Maintenance 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 33. . . . . . . . .
Daily Maintenance Checklist 34. . . . . . . . . . . . . . . . .
Lubricating the Machine 35. . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 36. . . . . . . . . . . . .
Servicing Air Cleaner 36. . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Radiator and Screen 37. . . . . . . . . . . . .
Changing Engine Oil And Filter 37. . . . . . . . . . . . . .
Servicing Fuel System 38. . . . . . . . . . . . . . . . . . . . . .
Bleeding Air From Injectors 39. . . . . . . . . . . . . . . . .
Cleaning Radiator And Screen 39. . . . . . . . . . . . . . . .
Changing Coolant In Cooling System 39. . . . . . . . . .
Servicing the Engine Belts 40. . . . . . . . . . . . . . . . . . .
Adjusting Throttle 41. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Traction Control Rod 41. . . . . . . . . . . . . . .
Adjusting Traction Pedal Friction Wheel 42. . . . . . .
Adjusting the Traction Drive for Neutral 42. . . . . . . .
Adjusting the Traction Interlock Switch 42. . . . . . . .
Replacing the PTO Switch 43. . . . . . . . . . . . . . . . . . .
Adjusting PTO Drive Belt Tension 43. . . . . . . . . . . .
Adjusting the Parking Brake Interlock Switch 44. . .
Adjusting the Tilt Steering Control 44. . . . . . . . . . . .
Adjusting Rear Wheel Toe–in
(Models 30627 & 30631 only) 44. . . . . . . . . . . . . .
Adjusting Rear Wheel Toe–in
(Models 30626 & 30630 only) 45. . . . . . . . . . . . . .
Adjusting the Rear Wheel Bearings
(Models 30626 & 30630 only) 45. . . . . . . . . . . . . .
Adjusting the Brakes 45. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Hydraulic Fluid Filter 47. . . . . . . . . . .