Service Manual

29. Install the front gear case and gasket, using PER-

MATEX No. 2 on gasket surfaces. When installing the

gear case insert the tie rod and tie rod stopper spring

into the hole in the cylinder block under injection pump.

Install the crankshaft pulley and key. Torque the retain-

ing nut to 144 - 180 ft-lbs. (20 - 25 KgM).

30. Install the oil screen and the oil pan using a new

sket.

Figure 87

Installing gear case

31. Reinstall the speedometer unit while rotating the

speedometer shaft. Make sure that the O-ring is prop-

erly installed. Apply oil to the outside surface of valve

lifters and insert the lifters into the cylinder block in the

order of which they were removed. Install the push rods

into the lifters in the order in which they were removed.

32. Install the cylinder head assembly.

Figure 88

Inserting tappet

33. Install the fuel injection pump.

34. Install the oil pump and oil filter if they have been

moved.

35. Install the water pump.

36. Install the starter if it has been removed.

37. Install the overhauled engine onto the machine

llowing the reverse procedure for removing the engine

from the machine.

Figure 89

Installing injection pump

Cylinder Block Overhaul Page 4 - 64 Groundsmaster

300 Series