Service Manual

Relief
Valve-Removal/lnspection
Dampening Piston-Installation
Relief Valve Plug
15
Install new back-up rings nearest to the smooth
piston face and O-rings in grove on a new piston.
16
Lubricate outer surface of the pistons. Press pistons
(smooth face up) in bores in pintle to the bottom
Ball position.
Check Valve-Removal
Note:
Removal of check valves is not necessary
if
check valve balls move freely and seat properly.
Fig. 10
11
Use a
1/4”
allen wrench to remove relief valve plug.
Then remove spring and ball.
12
Inspect all parts for irregularities. Replace any
defective part.
Relief Valve-Installation
13
Install ball, spring and plug in pintle. Screw plug in
to just below surface of pintle.
Do
not tighten
Dampening Piston- Removal
Note:
Remove only
if
surface is scored.
Dampening
Piston
Bolt Glued
To Piston
Check Valve
Body
lo
O-ring Seals (2)
Fig. 11
14
To remove pistons, firmly tap the outside edge of
pintle on a work surface. Remove back-up ring and
O-ring from pistons.
Important: When dislodging dampening pistons, do
not hit pintle journals or the pintle housing
will
be
ruined.
Note:
If
tapping of pintle does not dislodge the pistons,
use adhesive to cement a bolt or similar object to the
pistons and pull them from the bore.
Retaining'
Rings
(2)-
Coil Pin
Fig. 12
17
Press or drive out the coil pin that retains the
two
check valve bodies. Use a four blade 5/16-18 tap to tap
holes in check valve bodies. Insert a long bolt or a
puller, pull the check valve bodies from the pintle
housing and discard them.
18
Remove check balls and retaining ring.
Note:
On
units with acceleration valves-see steps
23-25
for check valve removal.
19
Inspect check valve balls and retaining rings.
Replace any defective parts.