Service Manual

TableofContents
Preface................................................................................................................5
Chapter1:Safety............................................................................................1–1
SafetyInstructions.......................................................................................1–2
SafetyandInstructionalDecals....................................................................1–9
Chapter2:SpecicationsandMaintenance....................................................2–1
Specications...............................................................................................2–2
TorqueSpecications...................................................................................2–9
ShopSupplies............................................................................................2–15
SpecialT ools..............................................................................................2–17
Chapter3:Troubleshooting.............................................................................3–1
GEARSTheSystematicApproachtoDening,DiagnosingandSolving
Problems......................................................................................................3–2
GeneralHydraulicSystemProblems............................................................3–3
TractionCircuitProblems..............................................................................3–4
MowCircuitProblems...................................................................................3–5
LiftCircuitProblems......................................................................................3–6
SteeringCircuitProblems.............................................................................3–7
EngineCoolingFanCircuitProblems............................................................3–8
OperatorAdvisories......................................................................................3–9
FaultCodes................................................................................................3–11
StartingProblems.......................................................................................3–14
GeneralRunandTransportProblems.........................................................3–16
CuttingDeckOperatingProblems...............................................................3–17
CuttingDeckLift/LowerProblems...............................................................3–19
AftercutAppearance...................................................................................3–20
Chapter4:YanmarDieselEngine....................................................................4–1
GeneralInformation.....................................................................................4–2
ServiceandRepairs...................................................................................4–11
Chapter5:HydraulicSystem...........................................................................5–1
GeneralInformation.....................................................................................5–3
HydraulicSchematic...................................................................................5–13
HydraulicFlowDiagrams............................................................................5–14
Testing........................................................................................................5–36
Adjustments...............................................................................................5–82
ServiceandRepairs...................................................................................5–83
Chapter6:ElectricalSystem...........................................................................6–1
GeneralInformation.....................................................................................6–3
Adjustments................................................................................................6–19
ElectricalSystemQuickChecks..................................................................6–25
ComponentT esting.....................................................................................6–27
ServiceandRepairs...................................................................................6–89
Chapter7:Axles,PlanetariesandBrakes.......................................................7–1
GeneralInformation.....................................................................................7–2
Adjustments..................................................................................................7–3
ServiceandRepairs.....................................................................................7–4
Chapter8:Chassis..........................................................................................8–1
GeneralInformation.....................................................................................8–2
ServiceandRepairs.....................................................................................8–3
Chapter9:CuttingDecks................................................................................9–1
GeneralInformation.....................................................................................9–2
ServiceandRepairs.....................................................................................9–3
Chapter10:OperatorCab
(Formodels30602and30606)
...........................................10–1
GeneralInformation...................................................................................10–2
ServiceandRepairs...................................................................................10–3
Chapter11:OperatorCab
(Formodels30643and30644)
...........................................11–1
GeneralInformation...................................................................................11–2
Groundsmaster
®
4100-D&4110-D
Page7
Preface
13203SLRevE