Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- Kubota 05 E2B Series Workshop Manual (S/N below 280000000)
- Kubota 05-E3B Series Workshop Manual (S/N 280000001 and up)
- Kubota 05-E4B Series Workshop Manual
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- Parker Torqmotor Service Procedure
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Groundsmaster 7200/7210Page 1 – 4Safety
Jacking Instructions
CAUTION
When changing attachments, tires or performing
other service, use correct blocks, hoists and
jacks. Make sure machine is parked on a solid lev-
el floor such as a concrete floor. Prior to raising
machine, remove any attachments that may inter-
fere with the safe and proper raising of the ma-
chine. Always chock or block wheels. Use ap-
propriate jack stands to support the raised ma-
chine. If the machine is not properly supported by
appropriate jack stands, the machine may move
or fall, which may result in personal injury.
Jacking the Front
1. Apply parking brake and chock both rear tires to pre-
vent the machine from moving.
2. Position jack to machine:
A. On machines with cutting deck, position jack se-
curely under the square carrier frame tube near the
front castor wheel (Fig. 1). Do not use the cutting
deck as a jacking point.
B. On machines with Polar Trac
TM
Kit, position jack
securely under the lift arm pivot tube on the front of
machine. Do not use the implement as a jacking
point.
3. Use jack to raise front of machine.
4. After raising the front of the machine, use appropri-
ate jack stands under the frame to support the front of
the machine.
Jacking the Rear (Fig. 2)
IMPORTANT: Do not support machine on wheel
hubs (brake rotors).
1. Chock both front castor wheels to prevent the ma-
chine from moving.
2. Place jack securely under the rear frame.
3. Jack rear wheels off the ground.
4. Use appropriate jack stands under the frame to sup-
port the rear of the machine.
1. Front castor wheel 2. Front jacking point
Figure 1
2
1
Figure 2
FRONT OF MACHINE