Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Groundsmaster 7200/7210Page 7 – 12Cutting Deck
Blade Spindle Service
Disassembly (Fig. 10)
1. Remove lock nut from top of spindle shaft.
NOTE: Early production spindle assemblies included a
v–ring seal (item 4) which has been found to be unnec-
essary. Discard v–ring seal if found in spindle assembly.
2. Remove special hardened washer and pulley from
shaft. If spindle is equipped with a v–ring seal, remove
and discard v–ring seal.
3. Remove the spindle shaft from the spindle housing
which may require the use of an arbor press. The spindle
shaft spacer should remain on the spindle shaft as the
shaft is being removed.
4. Remove oil seals from spindle housing.
5. Remove the bearing cones, O–ring, inner bearing
spacer and spacer ring from the spindle housing.
6. Using an arbor press, remove both of the bearing
cups and the outer bearing spacer from the housing.
7. The large snap ring can remain inside the spindle
housing. Removal of this snap ring is very difficult.
Assembly (Fig. 10)
NOTE: A replacement spindle bearing set contains two
(2) bearings, a spacer ring and a large snap ring (items
1, 2 and 3 in Fig. 11). These parts cannot be purchased
separately. Also, do not mix bearing set components
from one deck spindle to another.
NOTE: A replacement bearing spacer set includes the
inner spacer and outer spacer (items 4 and 5 in Fig. 11).
Do not mix bearing spacers from one deck spindle to
another.
IMPORTANT: If new bearings are installed into a
used spindle housing, it may not be necessary to re-
place the original large snap ring. If the original
snap ring is in good condition with no evidence of
damage (e.g. spun bearing), leave the snap ring in
the housing and discard the snap ring that comes
with the new bearings. If the large snap ring is found
to be damaged, replace the snap ring.
1. If large snap ring was removed from spindle housing,
install snap ring into housing groove. Make sure snap
ring is fully seated in housing groove.
2. Install outer spacer into top of spindle housing. The
spacer should fit against the snap ring.
1. Lock nut
2. Special hardened washer
3. Pulley
4. V–ring seal (if equipped)
5. O–ring
6. Oil seal
7. Bearing set
8. Spacer set
9. Spindle housing
10. Grease fitting
11. Shaft spacer
12. Spindle shaft
Figure 10
5
3
2
1
10
8
4
6
7
9
11
130 to 150 ft–lb
(176 to 203 N–m)
6
12
1. Bearing
2. Spacer ring
3. Large snap ring
4. Inner spacer
5. Outer spacer
Figure 11
4
1
1
2
3
5