Form No.
Introduction Thank you for purchasing a Toro product. All of us at Toro want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require. Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product.
Contents Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe Operating Practices . . . . . . . . . . . . . . Slope Chart . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals . . . . . . . . . . Gasoline and Oil . . . . . . . . . . . . . . . . . . . . . . . . Recommended Gasoline . . . . . . . . . . . . . . Stabilizer/Conditioner . . . . . . . . . . . . . . . . Filling the Fuel Tank . . . . . . . . . . . . . . . . . Check Engine Oil Level . . . . . . . . .
Safety This machine meets or exceeds CPSC blade safety requirements for rotary mowers and the B71.4 1999 specifications of the American National Standards Institute, in effect at time of production. Note: The addition of certain attachments that do not meet American National Standards Institute certification will cause noncertification of this machine. Improper use or maintenance by the operator or owner can result in injury.
Safety Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. • • Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run. Never operate on wet grass. Reduced footing could cause slipping.
Safety • Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last. • Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them. • Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.
Safety • Do not touch equipment or attachment parts which may be hot from operation. Allow to cool before attempting to maintain, adjust or service. • When operating machine on slopes, banks or near drop offs, always have ROPS (roll over protection) installed. • Before operating a machine with ROPS (roll over protection) be certain the seat belts are attached to prevent the seat from pivoting forward. • When operating a machine with ROPS (roll over protection) always use seat belt.
Safety • Use only genuine replacement parts to ensure that original standards are maintained. • Check brake operation frequently. Adjust and service as required. • Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes and clothing. Protect your face, eyes and clothing when working with a battery. • Battery gases can explode. Keep cigarettes, sparks and flames away from battery. • Hydraulic fluid escaping under pressure can penetrate the skin and cause injury.
Safety Slope Chart Read all safety instructions on pages 2–7.
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Safety Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. ON LOWER CONTROL BAR (Part No. 82-2280) ON UPPER CONTROL BAR (Part No. 82-2290) ON CONTROL PANEL (Part No. 71-1280) ON CONTROL PANEL (Part No. 82-7730) P A R K I N G B R A K E ON PARKING BRAKE LEVER (Part No. 52-2010) ON CONTROL PANEL (Part No. 65-3090) ON REAR FRAME (Part No.
Gasoline and Oil Recommended Gasoline Use UNLEADED Regular Gasoline suitable for automotive use (85 pump octane minimum). Leaded regular gasoline may be used if unleaded regular is not available. IMPORTANT: Never use methanol, gasoline containing methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline. POTENTIAL HAZARD • In certain conditions gasoline is extremely flammable and highly explosive.
Gasoline and Oil Stabilizer/Conditioner Filling the Fuel Tank Use a fuel stabilizer/conditioner in the machine to provide the following benefits: 1. Shut the engine off. 2. Clean around the fuel tank cap and remove the cap. Use a funnel and add unleaded regular gasoline to the fuel tank, until the level is 1/4 to 1/2 inch (6 mm to 13 mm) below the bottom of the filler neck. This space in the tank allows gasoline to expand. Do not fill the fuel tank completely full. 3.
Set-Up Loose Parts Note: Use the chart below to verify all parts have been shipped. DESCRIPTION QTY. Upper handle 1 Flanged bolt 3/8–16 x 1” (26 mm) 4 Flange nut 3/8–16 4 Shift lever 1 Shift lever mounting bracket 1 Washer 1/4” 1 Bolt 1/4–28 x 2” (51 mm) 1 Rod fitting 2 Clevis pin 2 Washer 1/4” 2 Hairpin cotter 2 Fuel tank 1 Control panel 1 Bolt 5/16–1/ x 7/8” (22.
Set-Up Install Shift Lever 1. Align mounting block with flats of shaft on top of transmission and slide onto shaft (Fig. 1). Note: 2. Mount Control Panel and Fuel Tank 1. DO NOT remove rubber washer on transmission shaft. Slide control panel over shift lever and under bottom of rear frame (Fig. 2). Align fuel tank to top of rear frame (Fig. 2). Align mounting hole in lever with mounting block on transmission. Secure lever to transmission with 2 in. (51 mm) bolt and washer. Torque bolt to 115 in. lb.
Set-UP Install Upper Handle Connect Throttle Cable 1. Align upper handle mounting holes with desired mounting holes in rear frame (upper or lower set of holes) 1. Place throttle control lever in FAST position.(Fig. 5). 2. 2. Secure each side with (2) 3/8 –16 x 1” (26mm) flange bolts and flange nuts (Fig. 4). Torque bolts to 25 ft. lbs. (34 N.m). Hook wire Z–bend into hole of speed control lever (Fig. 5). 3. Loosen cable clamp screw allowing cable installation, but do not tighten (Fig. 5). 4.
Set-Up Connect Wire Harness Install Control Rods 1. Route wires around J-clip on engine, and plug in clutch and engine in-line wire connectors (Fig. 6). 1. Thread rod fittings equal distance onto each control rod. For a starting point thread on approximately 2 in. (51 mm) (Fig. 7). 2. Secure ground wire to one of three holes in frame, at rear of engine, with self-tapping screw and star washer (Fig. 6). 2.
Set-UP 3. 4. Check the gap between upper control bar and fixed control bar with wheel drive fully engaged. Gap should be approximately 1 to 1-1/4 in. (25–32 mm) (Fig. 8). 5. Check parking brake adjustment. Brake rods should be adjusted so parking brake lever is snug when swung into position against the fixed bar while pulling back on upper control bar (Fig. 8). Note: The upper control bar and fixed control bar must be parallel when in engaged, relaxed and brake positions. 6.
Operation Think Safety First Please carefully read all the safety instructions and symbols in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. Recoil Starter – Pull recoil Starter handle to start engine. Fuel Shut–off Valve – (Under fuel tank) Close fuel shut–off valve when transporting or storing mower. 2 5 Controls 7 Become familiar with all the controls (Fig. 10) before you start the engine and operate the machine.
Operation Parking Brake Always set the parking brake when you stop the machine or leave it unattended. Setting the Parking Brake 1. Pull the upper control bar (Fig. 11) rearward and hold it in this position. 2. Lift the parking brake lock (Fig. 11) up and gradually release the upper control bar. The brake lock should stay in the set (locked) position. Releasing the Parking Brake 1. Pull rearward on the upper control bar (Fig. 11). Lower the parking brake lock to the released position. 2.
Operation Starting and Stopping the Engine 2 Starting 1. Make sure spark plug wire(s) are installed on spark plug(s) and fuel valve is open. 2. Move the shift lever to neutral, set the parking brake and turn ignition key to RUN. 1 m–4184 3. Move the throttle control to CHOKE position before starting a cold engine. Note: 4. A warm or hot engine usually does not require any choking. To start a warm engine, move throttle control to FAST position.
Operation Operating Mower Blade Control (PTO) The Safety Interlock System The blade control switch (PTO) in conjunction with the blade control bail engages and disengages power to the electric clutch and mower blades. Engaging the Mower Blades (PTO) 1. Pull on the upper control bar to stop the machine (Fig. 13). 2. To engage blade, squeeze blade control bail against upper control bar 3. Press rocker switch forward “ON” and release. Hold blade control bail against control bar while operating. 4.
Operation Driving Forward or Backward The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the “FAST” position for best performance. Forward 1. To go forward, move the shift lever to a forward gear. 2. Release the parking brake: refer to Releasing the Parking Brake, page 16. 3. Slowly press on the upper control bar to move forward (Fig. 14). Backward 1. To go backward, move the shift lever to reverse gear. 2.
Operation Lower Control Bar Operation 1 This procedure is for driving up a curb. This can be performed while driving forward or backward. 1. 2 Disengage the mower blades. POTENTIAL HAZARD • A blade can be bent or damaged when driving up a curb. Blades could break apart and pieces could be thrown at bystanders or at you as you use the mower. WHAT CAN HAPPEN • Pieces of blade that may be thrown could seriously injure or kill you or bystanders.
Maintenance Service Interval Chart Service Operation Oil—check level Each Use 8 Hours 25 Hours 50 Hours 100 Hours 200 Hours X Oil—change* Storage Service X Initial X Oil Filter–change (200 hours or every other oil change) X X X Safety System—check X X Brake—check X X Wheel Bearings—grease* X X Transmission Couplings—grease* X Foam Air Cleaner—service* X X Paper Air Cleaner—replace* X Spark Plug(s)—check X X Belts—check for wear/cracks X Electric Clutch–adjust X X X X X
Maintenance Air Cleaner Cleaning the Foam and Paper Elements 1. Service Interval/Specification Foam Element Foam Element: Clean and re-oil after every 25 operating hours. A. Wash the foam element in liquid soap and warm water. When the element is clean, rinse it thoroughly. Paper Element: Replace after every 100 operating hours. B. Dry the element by squeezing it in a clean cloth. C. Put one or two ounces of oil on the element (Fig. 18). Squeeze the element to distribute the oil.
Maintenance 2. Paper Element Engine Oil A. Lightly tap the element on a flat surface to remove dust and dirt (Fig. 19). Service Interval/Specification B. Change oil: Inspect the element for tears, an oily film, and damage to the rubber seal. IMPORTANT: Never clean the paper element with pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is damaged, defective, or cannot be cleaned thoroughly. • After the first 8 operating hours.
Maintenance Checking Oil Level Changing/Draining Oil 1. 1. Start the engine and let it run five minutes. This warms the oil so it drains better. 2. Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely. Then disengage the power take off (PTO), set the parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key. 3. Place a pan below the oil drain. Remove the oil drain cap (Fig. 21). 4.
Maintenance Spark Plug Change Oil Filter Service Interval/Specification Service Interval/Specification Replace the oil filter every 200 hours or every other oil change. Note: 1. Change oil filter more frequently when operating conditions are extremely dusty or sandy. Drain the oil from the engine; refer to Changing/Draining Oil, page 24. 2. Remove the old filter and wipe the filter adapter (Fig. 22) gasket surface. 3.
Maintenance Greasing and Lubrication Checking the Spark Plug 1. Look at the center of the spark plug(s) (Fig. 24). If you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means the air cleaner is dirty. IMPORTANT: Never clean the spark plug(s). Always replace the spark plug(s) when it has: a black coating, worn electrodes, an oily film, or cracks.
Maintenance 2. Lubricate the transmission couplers (Fig. 26). Tire Pressure Service Interval/Specification Maintain the air pressure in the front and rear tires as specified. Check the pressure at the valve stem after every 50 operating hours or monthly, whichever occurs first (Fig. 27). Check the tires when they are cold to get the most accurate pressure reading. Pressure: 15 psi (.
Maintenance Brake Service Interval/Specification Before each use, check brakes for proper operation. Always set the parking brake when you stop the machine or leave it unattended. If the parking brake does not hold securely, an adjustment is required. Adjusting the Brake The brake lever is on the upper control bar (Fig. 10). If the parking brake does not hold securely or the control bar is not parallel with the fixed bar, an adjustment is required. 1.
Maintenance Fuel Tank Draining The Fuel Tank 1 2 POTENTIAL HAZARD • In certain conditions gasoline is extremely flammable and highly explosive. m–1717 WHAT CAN HAPPEN • A fire or explosion from gasoline can burn you, others, and cause property damage. Figure 29 1. Fuel shut-off valve 2. Clamp HOW TO AVOID THE HAZARD • Drain gasoline from the fuel tank when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills.
Maintenance Fuel Filter Replacing the Drive Belt Service Interval/Specification Service Interval/Specification Replace the fuel filter after every 200 operating hours or yearly, whichever occurs first. Check all belts after every 50 operating hours or monthly, whichever occurs first. Look for dirt, wear, cracks and signs of overheating. Replacing the Fuel Filter 1. Never install a dirty filter if it is removed from the fuel line.
Maintenance Replacing the Traction Belt Adjusting the Electric Clutch 1. Raise the front of the machine and hold with jack stands. The clutch is adjustable to ensure proper engagement and proper braking. Check adjustment after every 100 hours of operation. 2. Disconnect in–line wire connector from wire harness to electric clutch. 1. To adjust clutch, tighten or loosen lock nuts on flange studs (Fig. 33). Remove mower drive belt; refer to mower Operator’s Manual. 2.
Maintenance Wiring Diagram S1 IGNITION G M KEY SWITCH P/N 29-5560 BK OFF ON W G+M NONE WIRE COLOR CODES M G KEY SW. F1 BK BLACK PK PINK BN BROWN R RED BU BLUE T TAN GN GREEN VIO VIOLET GY GREY W WHITE OR ORANGE Y YELLOW PK 7.5A PK S3 BAIL SW. (NORMALLY OPEN) S2 CLUTCH SW.
Maintenance Cleaning and Storage 1. 2. Disengage the power take off (PTO), set the parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine’s cylinder head fins and blower housing. IMPORTANT: You can wash the machine with mild detergent and water. Do not pressure wash the machine.
Troubleshooting PROBLEM Engine g will not start, starts hard, or f il to keep fails k running. i Engine g loses power. g Engine overheats. Abnormal vibration. 34 POSSIBLE CAUSES CORRECTIVE ACTION 1. Fuel tank is empty. 1. Fill fuel tank with gasoline. 2. Choke is not ON. 2. Move choke lever to ON. 3. Air cleaner is dirty. 3. Clean or replace air cleaner element. 4. Spark plug wire is loose or disconnected. 4. Install wire on spark plug. 5.
Troubleshooting PROBLEM Machine does not drive. POSSIBLE CAUSES CORRECTIVE ACTION 1. Shift lever is in NEUTRAL. 1. Move shift lever to a drive gear position. 2. Traction belt is worn, loose or broken. 2. Change Belt. 3. Traction belt is off pulley. 3. Change Belt.
A OneĆYear Limited Warranty (A TwoĆYear Full Warranty for Residential Use) LCE What Is Covered By This Express Warranty? The Toro Company promises to repair any TORO Product used for commercial, institutional, or rental purposes if defective in materials or workmanship. The following time frames apply from the date of purchase: Product Warranty Period All Products . . . . . . . . . . . . . . . . . . 1 year All Spindles . . . . . . . . . . . . . . . . . . .
