Form No. 3401-792 Rev B 21in Heavy-Duty Recycler®/Rear Bagger Lawn Mower Model No. 22295—Serial No. 316000001 and Up Register at www.Toro.com.
Figure 2 Introduction 1. Safety-alert symbol This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners or professional, hired operators. It is designed primarily for cutting grass on well-maintained lawns on residential or commercial properties. It is not designed for cutting brush or for agricultural uses. This manual uses 2 words to highlight information.
Contents Safety Safety ........................................................................... 3 General Safety......................................................... 3 Safety and Instructional Decals ................................. 5 Setup ............................................................................ 7 1 Installing the Handle ............................................. 7 2 Installing the Recoil-Start Rope ............................... 9 3 Filling the Crankcase with Oil ........
• Do not change the engine governor setting or overspeed • Wear appropriate clothing including slip-resistant • • substantial footwear, safety glasses and hearing protection. Tie back long hair. Do not wear jewelry. Inspect the area where the equipment is to be used and remove all objects, such as rocks, toys, and wire, which can be thrown by the machine. Check that operator's presence controls, safety switches, and shields are attached and functioning properly.
Hauling • Use full-width ramps for loading the machine into a trailer or a truck. • Use care when loading or unloading the machine into a • Tie the machine down securely using straps, chains, cable, trailer or truck. or ropes. Both the front and the rear straps should be directed down and outward from the machine. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
125-8406 1. Choke 2. Fast 3. Slow 130-6722 1. Attention—read the Operator's Manual. 130-9670 1. Severing hazard of hand or foot; mower blade—keep away from moving parts; keep all guards and shields in place.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. Handle Hex-head-flange bolt (5/16 x 1-1/2 inches) Carriage bolt (5/16 x 1-1/2 inches) Flange nut (5/16 inch) 1 No parts required – Install the starter rope. No parts required – Fill the crankcase with oil. No parts required – Adjust the self-propel drive. No parts required – Assemble the grass bag. 2 Install the handle.
Important: Ensure that the bolt heads are on the inside of the handle and that the nuts are on the outside of the handle. 3. Set the machine to the desired cutting height; refer to Adjusting the Cutting Height (page 12). 4. Route the control cables between the deck and the handle to protect the cables from being damaged (Figure 4). Figure 6 1. Carriage bolt—5/16 x 1-1/2 inches (2) 3. Flange nut—5/16 inch (2) 2. Handle bracket (2) Figure 4 1. Cable guard 7.
2 3 Installing the Recoil-Start Rope Filling the Crankcase with Oil No Parts Required No Parts Required Procedure Procedure The engine crankcase is shipped without oil. Before starting the engine, fill the crankcase with oil. The engine crankcase can hold 0.65 L (22 oz) of oil. Use only high-quality SAE 10W-30 weight detergent oil that has the American Petroleum Institute (API) service classification SH, SJ, or equivalent. Pull the recoil-start rope through the rope guide on the handle (Figure 7).
through 6 until the oil level is at the Full mark on the dipstick. 1 • If the oil level is above the upper-limit mark on the dipstick, drain the excess oil until the oil level on the dipstick is at the Full mark. Refer to Changing the Engine Oil (page 18). Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. g027289 7. Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight. 2 4 3 Figure 9 1. Handle 3.
Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Each time before you mow, ensure that the self-propel drive and the blade-control bar operate properly. When you release the blade-control bar, the blade and the self-propel drive should stop. If they do not, contact an Authorized Service Dealer.
If the oil level is below the lower-limit mark, add oil. Refer to 3 Filling the Crankcase with Oil (page 9). DANGER Adjusting the cutting-height levers could bring your hands into contact with a moving blade and result in serious injury. Filling the Fuel Tank with Gasoline • Shut off the engine and wait for all movement to stop before adjusting the cutting height. DANGER • Do not put your fingers under the housing when adjusting the cutting height. Gasoline is extremely flammable and explosive.
Note: Allow the rope to return slowly to the rope guide on the handle. 6. When the engine starts, move the throttle-control lever to the FAST position (Figure 16). Shutting Off the Engine Release the blade-control bar. Both the engine and the blade should stop within 3 seconds. If they do not, contact an Authorized Service Dealer. Note: Close the fuel valve by moving the fuel-valve lever (Figure 15) to the left if you will not be starting the engine soon afterward.
Figure 20 1. Rear-discharge plug 2. Rear door Figure 19 1. Handle 2. Blade-control bar in the Run/Drive position 3. Blade-control bar in the Run/Shift position—about 2.5 cm (1 inch) below the handle 4. Blade-control bar in the Stop position WARNING Operating the machine to recycle lawn clippings without the plug in place allows objects to be thrown toward you or bystanders. Also, contact with the blades could occur. Thrown objects or blade contact can cause serious injury or death.
Operating Tips General Tips • Review the safety instructions and read this manual carefully before operating the machine. • Clear the area of sticks, stones, wire, branches, and other • • • Figure 21 1. Rear door • 3. Notch (2) • 2. Bag-rod end (2) • 3. Remove the rear-discharge plug by pushing in the latch with your thumb and pulling the plug out from the machine (Figure 20). debris that the blade could hit and throw. Keep everyone, especially children and pets, away from the area of operation.
blade at a time. Do not cut below the 64 mm (2-1/2 inch) setting unless the grass is sparse or it is late fall when grass growth begins to slow down. • When cutting grass over 15 cm (6 inches) tall, first mow at the highest cutting-height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long and the leaves clump on top of the lawn, the machine may plug and cause the engine to stall. • Alternate the mowing direction.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 20 hours • Change the engine oil. • Have an authorized engine servicing dealer check and adjust the flywheel brake pad. Before each use or daily • • • • • • Check the engine-oil level. Inspect the air cleaner elements. Inspect the mower blades for wear or damage.
14. Securely install the cover with the 2 nuts that you removed in step 3. 5. Remove the foam and paper elements from the base of the air cleaner (Figure 22). 6. Remove the foam element from the paper element (Figure 22). Changing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Every 100 hours—Change the engine oil. 1. Run the engine to warm the engine oil. Note: Warm oil flows better and carries more contaminants.
Servicing the Spark Plug Drive System Maintenance Service Interval: Every 100 hours—Inspect, clean, and adjust the spark plug gap; replace the spark plug if necessary. Adjusting the Self-Propel Drive Use an NGK BPR5ES spark plug or equivalent. If the machine is new, does not self-propel, or it tends to creep forward, adjust the drive cable. 1. Shut off the engine and wait for all moving parts to stop. 1.
Blade Maintenance Maintaining the Blade Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blades. 1. Shut off the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. Figure 26 3. Close the fuel valve by moving the fuel-valve lever to the left (Figure 15). 1. Sail 2. Flat part of the blade 3. Wear 4. Slot formed 4. Drain the gasoline from the fuel tank.
Balancing the Blade WARNING 1. Check the balance of the blade by placing the center hole of the blade over a nail or screwdriver shank clamped horizontally in a vise (Figure 29). A worn or damaged accelerator can break, and a piece of the accelerator could be toward you or bystanders, resulting in serious personal injury or death. • Inspect the accelerator periodically for wear or damage. • Replace a worn or damaged accelerator. Figure 29 Removing the Blade 1.
Cleaning Note: The blade will draw in water and wash out the clippings. Let the water run until you no longer see clippings being washed out from under the machine. Cleaning under the Machine 4. Shut off the engine and wait for all moving parts to stop. To ensure the best performance, keep the underside of the machine clean. Be especially careful to keep the kickers free of debris (Figure 30). 5. Turn off the water. 6.
Cleaning under the Belt Cover 2. After cleaning, apply a small amount of anti-seize to the gears. Service Interval: Every 50 hours—Remove grass clippings and debris from under the belt cover. Note: If you operate the machine in extreme conditions, cleaning the wheels more frequently than recommended will increase gear life. 1. Shut off the engine and wait for all moving parts to stop. Note: To prevent damage to the bearing seals, do not use a high pressure water spray on the bearings. 2.
Storage 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the mower housing. To prepare the machine for off-season storage, perform the recommended maintenance procedures; refer to Maintenance (page 17). 4. Check the condition of the blade; refer to Inspecting the Blade (page 20). Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected. 5.
Troubleshooting Problem The engine does not start. The engine starts hard or loses power. Possible Cause 1. The fuel tank is empty or the fuel system contains stale fuel. 1. Drain and/or fill the fuel tank with fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2. The throttle lever is not in the Choke position. 3. The wire is not connected to the spark plug. 4. The spark plug is pitted, fouled, or the gap is incorrect. 2. Move the throttle lever to the Choke position. 3.
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The Toro Warranty Landscape Contractor Equipment (LCE) A Limited Warranty (see warranty periods below) Instructions for Obtaining Warranty Service Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser to repair the Toro Products listed below if defective in materials or workmanship.