Form No. 3389-591 Rev B 21in Heavy-Duty Recycler®/Rear Bagger Lawn Mower Model No. 22295—Serial No. 315000001 and Up Register at www.Toro.com.
g000502 Figure 2 Introduction 1. Safety alert symbol This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners or professional, hired operators. It is designed primarily for cutting grass on well-maintained lawns on residential or commercial properties. It is not designed for cutting brush or for agricultural uses. This manual uses 2 words to highlight information.
Contents Safety Safety ....................................................................... 3 General Safety ................................................... 3 Safety and Instructional Decals .......................... 5 Setup ........................................................................ 7 1 Installing the Handle ........................................ 7 2 Installing the Recoil-Start Rope........................ 8 3 Filling the Crankcase with Oil ...........................
Operation • Never let children or untrained people operate or • service the equipment. Local regulations may restrict the age of the operator. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property. • Never run an engine in an enclosed area. • Operate the machine only in good light, keeping away from holes and hidden hazards. • Start the engine only from the operating position.
• Shut off the fuel while storing or transporting the on Toro genuine parts. When it comes to reliability, Toro delivers replacement parts designed to the exact engineering specifications of our equipment. For peace of mind, insist on Toro genuine parts. machine. Do not store fuel near flames or drain fuel indoors. • Never allow untrained personnel to service the machine. Hauling • Remove the spark-plug wire before making any repairs.
decal116-7583 116-7583 1. Warning–Read the Operator’s Manual. Do not operate this machine unless you are trained. 4. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts; keep all guards in place. 2. Thrown object hazard—keep bystanders a safe distance from 5. Warning—wear hearing protection. the machine. 3. Thrown object hazard—Do not operate the mower without the 6. Cutting/dismemberment hazard of hand or foot, mower rear discharge plug or bag in place.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. Handle Hex-head-flange bolt (5/16 x 1-1/2 inches) Carriage bolt (5/16 x 1-1/2 inches) Flange nut (5/16 inch) 1 No parts required – Install the starter rope. No parts required – Fill the crankcase with oil. No parts required – Adjust the self-propel drive. No parts required – Assemble the grass bag. 2 Install the handle.
inches) and 2 flange nuts (5/16 inch) as shown in Figure 3. 3. Set the machine to the desired cutting height; refer to Adjusting the Cutting Height (page 13). 4. Stand behind the machine in the operating position to determine the handle height that is most comfortable for you (Figure 4). g024169 Figure 5 1. Carriage bolt—5/16 x 1-1/2 inches (2) 3. Flange nut—5/16 inch (2) 2. Handle bracket (2) 6.
3 Filling the Crankcase with Oil No Parts Required Procedure The engine crankcase is shipped without oil. Before starting the engine, fill the crankcase with oil. The engine crankcase can hold 0.65 L (22 oz) of oil. Use only high-quality SAE 10W-30 weight detergent oil that has the American Petroleum Institute (API) service classification SH, SJ, or equivalent. g024170 Figure 6 1. Recoil-start rope 2.
• If the oil level is below the lower-limit mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 4 through 6 until the oil level is at the Full mark on the dipstick. • If the oil level is above the upper-limit mark on the dipstick, drain the excess oil until the oil level on the dipstick is at the Full mark. Refer to Changing the Engine Oil (page 19).
3. Product Overview Hook the top and side channels of the bag onto the top and sides of the frame, respectively (Figure 9). g024163 Figure 10 1. Handle 6. Spark plug 2. Blade-control bar 7. Cutting-height lever (4) 3. Rear door 8. Oil fill/dipstick 4. Fuel-tank cap 9. Grass bag 5. Air cleaner 11 10.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Each time before you mow, ensure that the self-propel drive and the blade-control bar operate properly. When you release the blade-control bar, the blade and the self-propel drive should stop. If they do not, contact an Authorized Service Dealer. CAUTION This machine produces sound levels in excess of 85dBA at the operator's ear and can cause hearing loss through extended periods of exposure.
gasoline may cause performance problems and/or engine damage which may not be covered under warranty. • Do not use gasoline containing methanol. • Do not store fuel either in the fuel tank or in fuel containers over the winter unless you use a fuel stabilizer. • Do not add oil to gasoline. Important: To reduce starting problems, add fuel g024173 Figure 14 stabilizer/conditioner to fresh fuel as directed by the fuel-stabilizer manufacturer. 1.
Note: Allow the rope to return slowly to the rope guide on the handle. 6. When the engine starts, move the throttle-control lever to the Fast position (Figure 16). Stopping the Engine Release the blade-control bar. Both the engine and the blade should stop within 3 seconds. If they do not, contact an Authorized Service Dealer. Note: Close the fuel valve by moving the fuel-valve lever (Figure 15) to the left if you will not be starting the engine soon afterward.
g024172 Figure 20 1. Rear-discharge plug 2. Rear door g024168 Figure 19 1. Handle 2. Blade-control bar in the Run/Drive position 3. Blade-control bar in the Run/Shift position—about 2.5 cm (1 inch) below the handle 4. Blade-control bar in the Stop position WARNING Operating the machine to recycle lawn clippings without the plug in place allows objects to be thrown in your direction or in the direction of bystanders. Also, contact with the blades could occur.
Operating Tips General Tips • Review the safety instructions and read this • • • • g024174 Figure 21 1. Rear door • 3. Notch (2) 2. Bag-rod end (2) • 3. Remove the rear-discharge plug by pushing in the latch with your thumb and pulling the plug out from the machine (Figure 20). • 4. Install the bag-rod ends into the notches at the base of the handle, and rock the bag back and forth to ensure that the bag-rod ends are seated at the bottom of both notches (Figure 21). 5.
grass at the 64 mm (2-1/2 inch), 76 mm (3 inch), or 89 mm (3-1/2 inch) cutting-height settings. Cut only about a third of the grass blade at a time. Do not cut below the 64 mm (2-1/2 inch) setting unless the grass is sparse or it is late fall when grass growth begins to slow down. • When cutting grass over 15 cm (6 inches) tall, first mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 20 hours • Change the engine oil. • Have an authorized engine servicing dealer check and adjust the flywheel brake pad. Before each use or daily • • • • • • Check the engine-oil level. Inspect the air cleaner elements. Inspect the mower blades for wear or damage.
Note: Be careful to prevent dirt and debris from Note: Be careful to prevent dirt and debris from falling into the base of the air cleaner. entering the air duct leading to the carburetor. 5. Remove the foam and paper elements from the base of the air cleaner (Figure 22). 13. Install the air cleaner elements and ensure that they are properly in place. 6. Remove the foam element from the paper element (Figure 22). 14. Securely install the cover with the 2 nuts that you removed in step 3.
Servicing the Spark Plug Drive System Maintenance Service Interval: Every 100 hours—Inspect, clean, and adjust the spark plug gap; replace the spark plug if necessary. Adjusting the Self-Propel Drive Use an NGK BPR5ES spark plug or equivalent. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3. Clean around the spark plug. 4. Remove the spark plug from the cylinder head.
8. Blade Maintenance For a new traction belt, rotate the drive cable adjustment knob clockwise 1 additional turn to allow for the normal stretching of the belt during the break-in period. Maintaining the Blade Note: You can skip this step if you are adjusting Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blades. a used belt. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. 3.
WARNING A worn or damaged accelerator can break, and a piece of the accelerator could be thrown at you or bystanders, resulting in serious personal injury or death. • Inspect the accelerator periodically for wear or damage. • Replace a worn or damaged accelerator. g002278 Figure 26 1. Sail 2. Flat part of the blade Removing the Blade 3. Wear 4. Slot formed Note: For the best performance, install a new blade before the mowing season begins.
Balancing the Blade 1. Cleaning Check the balance of the blade by placing the center hole of the blade over a nail or screwdriver shank clamped horizontally in a vise (Figure 29). Cleaning under the Machine To ensure the best performance, keep the underside of the machine clean. Be especially careful to keep the kickers free of debris (Figure 30). g002280 Figure 29 Note: You can also check the balance using a commercially manufactured blade balancer. 2.
Note: The blade will draw in water and wash out the clippings. Let the water run until you no longer see clippings being washed out from under the machine. Cleaning under the Belt Cover 4. Stop the engine and wait for all moving parts to stop. Service Interval: Every 50 hours—Remove grass clippings and debris from under the belt cover. 5. Turn off the water. 1. 6. Start the machine and let it run for a few minutes to dry out the underside of the machine.
Storage 2. Clean any dirt and chaff from the cylinder, cylinder head fins, and blower housing. To prepare the machine for off-season storage, perform the recommended maintenance procedures; refer to Maintenance (page 18). 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the mower housing. Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected. 4.
Troubleshooting Problem The engine does not start. The engine starts hard or loses power. Possible Cause 1. The fuel tank is empty or the fuel system contains stale fuel. 1. Drain and/or fill the fuel tank with fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2. The throttle lever is not in the Choke position. 3. The wire is not connected to the spark plug. 4. The spark plug is pitted, fouled, or the gap is incorrect. 2. Move the throttle lever to the Choke position. 3.
Notes:
The Toro Total Coverage Warranty Landscape Contractor Equipment (LCE) A Limited Warranty (see warranty periods below) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser to repair the Toro Products listed below if defective in materials or workmanship.