Service Manual

10
GTS 200
General Information
Overhaul Procedure
The Overhaul Procedure which follows is intended to help you become accustomed to a systematic method of repairing T oro
GTS 200 OHV engines. Naturally these steps could be rearranged in dif ferent order but ef ficiency is obtained when the repair
operations are performed in the same sequence every time.
The Overhaul Procedure can also be used as an index. For information on how to perform most operations listed, refer to the
section number or operation.
Disassemble
Section
Beginning
Page
Check compression Compression 27
Drain oil – Remove oil filter (when equipped) Lubrication 47
Air cleaner General Information 5
Fuel line, tank assembly and brackets, carburetor and linkage, carburetor
intake manifold or spacer
Carburetion 18
Exhaust manifold, muf fler Muffler 59
Disassemble carburetor Carburetion 18
Electric starter (12 V) Blower housing Electric Starter 38
Breather and valve cover Lubrication 47
V alves and springs, rocker arms, push rods, cylinder head and shields,
valve guides and seats
Compression 27
Rewind starter Rewind Starter 33
Flywheel Ignition 14
Check crankshaft end play Crankshaft and Camshaft 53
Remove burrs from crankshaft extension Crankshaft and Camshaft 53
Crankcase cover or sump Crankshaft and Camshaft 53
Mechanical governor parts Governor 25
Cam gear and tappets Crankshaft and Camshaft 53
Connecting rod and piston Pistons, Rings, and Rods 49
Crankshaft Crankshaft and Camshaft 53
Inspection Section
Beginning
Page
Inspect carburetor choke, throttle shaft, and bushings for wear and
freedom of movement
Carburetion 18
Inspect and test ignition coil Ignition 14
Crankshaft – inspect and check Crankshaft and Camshaft 53
Oil pump – inspect and check, if so equipped Lubrication 47
Cylinder – check bore, main bearing Cylinder and Bearings 56
Check piston, rings, connecting rod, and piston pin Pistons, Rings, and Rods 49