Service Manual

35
GTS 200
Rewind Starter
Remove Pulley And Spring
1. Remove shoulder screw and retainer , Fig. 72.
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2
3
Fig. 72
– Removing Retainer
1. Shoulder screw
2. Retainer
3. Pawls
2. Lift out pawls.
3. Rotate pulley until pulley feels free.
4. Carefully lift out pulley with spring, Fig. 73.
Fig. 73 – Removing Pulley
Inspect Spring, Starter Housing and Pulley
1. Inspect pulley for wear , cracks, rough edges or burrs in
pulley groove and wear on center hole, Fig. 74.
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2
3
Fig. 74 – Inspecting Pulley
1. Edges
2. Center
hole
3. Pulley groove
2. Replace pulley if damaged or worn.
3. Inspect spring for broken ends, kinks and burrs. Replace
assembly if any of above conditions exists.
4. Inspect starter housing for wear or sharp edges at rope
eyelet, center pivot post, and inner spring anchor tab,
Fig. 75.
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2
3
Fig. 75 – Inspecting Starter Housing
1. Inner spring anchor
2. Rope eyelet
3. Center pivot point
5. Replace assembly if worn or damaged.
CAUTION
PULLEY AND spring is serviced as an assembly .
Do not r emove spring fr om pulley .
WARNING
THE ST AR TER spring is still under tension when
the r ope has been r emoved and the pulley has no
spring tension against it. W ear eye pr otection to
pr event eye injury when installing or r emoving
starter pulley and spring.