Service Manual

TABLEOFCONTENTS
TOC-3WPM Drive Systems Manual
7-WheelPinionClutchcont.
GEAR CASE AND WHEEL ASSEMBLY, SPRING RATCHET STYLE ............................................................7-8
Spring Ratchet Style .................................................................................................................................7-9
Servicing the System ................................................................................................................................7-9
WHEEL PINION SERVICE ..............................................................................................................................7-9
8-BBC/BOS/BCS
BLADE BRAKE CLUTCH SYSTEM (BBC) .....................................................................................................8-2
Description ................................................................................................................................................8-2
BBC Clutch Operation ...............................................................................................................................8-2
BBC Control Box Operation ......................................................................................................................8-2
Handle Controls ........................................................................................................................................8-3
Control Box Disassembly ..........................................................................................................................8-6
Control Box Assembly ...............................................................................................................................8-7
TORO BBC SERVICE GUIDE .......................................................................................................................8-10
BLADE BRAKE CLUTCH ASSEMBLY (Toro Vacu Power/Lawn-Boy Medallion BBC) .................................. 8-11
TORO VACU POWER/LAWN-BOY MEDALLION BBC .................................................................................8-12
Bellcrank System Disassembly (Toro Vacu Power/Lawn-Boy Medallion) ...............................................8-12
Bellcrank System Assembly (Toro Vacu Power/Lawn-Boy Medallion) ....................................................8-13
Under Deck Components Disassembly (Toro Vacu Power/Lawn-Boy Medallion) ..................................8-15
Under Deck Components Assembly (Toro Vacu Power/Lawn-Boy Medallion) .......................................8-17
BBC Cable Removal (Toro Vacu Power/Lawn-Boy Medallion) ...............................................................8-19
BBC Cable Installation (Toro Vacu Power/Lawn-Boy Medallion) ............................................................8-20
ENGINE AND BLADE ASSEMBLY (Toro Recycler / Rear Bagger) ...............................................................8-21
TORO RECYCLER/REAR BAGGER BBC ....................................................................................................8-22
Idler Arm System Disassembly (Recycler/Rear Bagger) ........................................................................8-22
Idler Arm System Assembly (Recycler/Rear Bagger) .............................................................................8-25
BBC Cable Removal (Recycler/Rear Bagger) ........................................................................................8-28
BBC Cable Installation (Recycler/Rear Bagger) .....................................................................................8-29
BLADE OVERRIDE SYSTEM (BOS) ............................................................................................................8-29
BLADE CLUTCH SYSTEM (BCS) .................................................................................................................8-29
Disassembly ............................................................................................................................................8-29
Brake Arm Assembly ...............................................................................................................................8-33
BOS/BCS System Assembly ...................................................................................................................8-34
9-Handles&ControlCables
Toro 2 Bail Handle ...........................................................................................................................................9-2
Personal Pace Generation 1/Easy Stride Generation 1 ..................................................................................9-3
Operation ..................................................................................................................................................9-3
Disassembly ..............................................................................................................................................9-3
Reassembly ..............................................................................................................................................9-5
Adjusting the Personal Pace Cable ..........................................................................................................9-6
Personal Pace Generation 2/Easy Stride Generation 2 ..................................................................................9-6
Disassembly ..............................................................................................................................................9-6
Adjusting the Personal Pace/Easy Stride Cable .......................................................................................9-8
Lawn-Boy 2 Bail Handle ..................................................................................................................................9-8