Service Manual

DISASSEMBLY & REASSEMBLY
6 - 2 Carefree Mower Service Manual
Blade Brake
120 Volt Models
1. Remove the motor cover retained with four
screws.
2. Roll the belt off the large pulley. See ”Belt
Replacement" on page 6 - 3.
3. Remove the nut on the large pulley and remove
the pulley (Figure 52).
NOTE:
The blade and spindle shaft may drop
down when the pulley is removed.
Figure 52
0663-006
4. Lift the brake drum off the spindle shaft.
Brake Drum
The brake drum is now accessible. Unhook the cable
and remove the brake arm pivot bolt (Fi
g
ure 53).
Replace in reverse order.
NOTE:
There is a double cable support bracket. The
120 volt models use the lower location as shown.
Figure 53
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120 Volt Motor Replacement
1. Remove the motor cover (four screws).
2. Remove the belt.
3. Remove the plastic baffle on top of the motor (4
screws).
4. The motor and the mounting base are one piece.
Remove and replace them as an assembly. The
base is attached to the chassis by four screws
(Fi
gure 54).
Figure 54
0663-003
(A) Nut (B) Belt (C) Pulley
(A) Brake Arm (B) Cable Support Bracket