Service Manual

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TABLE
OF
CONTENTS
1
GENERAL INFORMATION PAGE
Safety Instructions 1
General Service Safety Instructions 1
Model and Serial Numbers
1
Specifications 2
Service Data 3
Special Tools
5
2
MAINTENANCE
Air Cleaner
6
Consumer Air Cleaner Maintenance
6
Changing Oil 7
Spark Plug 7
ValveLash 7
Governor and Throttle Linkage 7
Ignition 8
Fuel System 8
Carburetor 9
Storage 9
3
TROUBLESHOOTING AND TEST PROCEDURES
Preliminary Troubleshooting 10
Troubleshooting Chart 11
Carburetor 12
Removal 12
Service 13
Reassembly 13
Gas Cap 14
Service 14
Reassembly 14
Fuel Tank
&
Filter 14
Disassembly 14
Service 14
Reassembly 15
Ignition 15
Testing 15
Removal 16
Installation 17
Electric Starter
&
Alternator 17
Testing Starter 17
Testing Alternator 18
Removal Starter 18
Installation Starter 18
Removal Alternator 19
Installation Alternator 19
Recoil Starter 19
Repair 21
Reassembly 21
Commercial Air Cleaner Maintenance
6
Disassembly 14
Removal and Disassembly 19
4
ENGINE DISASSEMBLY. INSPECTION AND REASSEMBLY
Disassembly 22
Recoil Starter 22
Fuel Tank 22
Aircleaner 22
Cooling Shrouds 22