Operator's Manual

informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
CabClassicationforProtectionfrom
HazardousSubstances...................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................12
1CheckingtheFluidLevels..............................12
2CheckingtheTireAirPressure.......................12
3GreasingtheMachine....................................12
4InstallingtheHitchLinkage............................13
5InstallingSpacersforCategory1
Attachments..................................................14
ProductOverview...................................................15
Controls...........................................................15
CabControls.................................................19
Specications..................................................19
Attachments/Accessories.................................21
BeforeOperation.................................................21
BeforeOperationSafety...................................21
PerformingDailyMaintenance..........................22
CheckingtheTireAirPressure..........................22
CheckingtheSafety-InterlockSystem..............22
FillingtheFuelTank..........................................23
AdjustingtheSeat............................................24
UsingtheDifferentialLock................................24
AdjustingtheHitchLinkage..............................25
Usingthe3-PointHitch.....................................28
UsingtheHydraulicPorts.................................29
AddingBallasttotheMachine...........................31
EnteringtheMachine........................................32
DuringOperation.................................................32
DuringOperationSafety...................................32
StartingtheEngine...........................................34
DrivingtheMachine..........................................34
StoppingtheMachine.......................................34
ShuttingOfftheEngine.....................................34
UsingtheStandardBed....................................34
UsingtheOperation-ModeSelector..................36
UsingtheLoader..............................................37
UsingAttachments...........................................45
UnderstandingtheDiesel-ParticulateFilter
andRegeneration.........................................47
AfterOperation....................................................51
AfterOperationSafety......................................51
ExitingtheMachine..........................................51
TowingtheMachine..........................................52
HaulingtheMachine.........................................53
Maintenance...........................................................54
MaintenanceSafety..........................................54
RecommendedMaintenanceSchedule(s)...........54
DailyMaintenanceChecklist.............................56
Pre-MaintenanceProcedures..............................57
RaisingtheMachine.........................................57
RaisingtheHood..............................................57
Lubrication..........................................................58
GreasingtheBearingsandBushings................58
EngineMaintenance...........................................61
EngineSafety...................................................61
ServicingtheEngineOil....................................61
ServicingtheAirCleaner..................................63
FuelSystemMaintenance...................................64
ServicingtheFuelSystem................................64
ServicingtheWaterSeparator..........................64
ServicingtheFuelFilter....................................65
ElectricalSystemMaintenance...........................66
ElectricalSystemSafety...................................66
AccessingtheBattery.......................................66
DisconnectingtheBattery.................................66
ConnectingtheBattery.....................................67
RemovingandInstallingtheBattery..................67
CheckingtheBatteryCondition.........................67
LocatingtheFuses...........................................68
DriveSystemMaintenance..................................69
ServicingtheAxles...........................................69
ChangingtheHydraulic-BrakeOil.....................72
ChangingtheRear-PTO-GearboxOil...............73
TorquingtheWheelLugNuts............................74
CoolingSystemMaintenance..............................75
CoolingSystemSafety.....................................75
CheckingtheCoolingSystem...........................75
ServicingtheEngine-CoolingSystem...............75
HydraulicSystemMaintenance...........................76
HydraulicSystemSafety...................................76
HydraulicFluidSpecications...........................76
ChangingtheHydraulicFluidand
Filters............................................................78
CheckingtheHydraulicLinesand
Hoses............................................................79
CabMaintenance.................................................79
CleaningtheCab..............................................79
CleaningtheCabAirFilters..............................80
CleaningtheCabCondenserFilter...................80
ReplacingtheDomeLight.................................80
FillingtheWindshield-Wiper-Fluid
Reservoir......................................................81
Storage...................................................................82
PreparingtheMachineforStorage...................82
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