Service Manual

Workman HDX--D
Page 4 -- 1 5
Briggs/Daihatsu Diesel Engine
Engine Removal (Fig. 11)
1. Park vehicle on a level surface and engage parking
brake. Stop the engine and remove key from ignition
switch. Allow engine to cool.
2. Raise or remove the bed or other attachment(s) to
gain access to engine. If bed is raised, place safety sup-
port on lift cylinder.
3. Disconnect negative (--) and then positive (+) battery
cables at the battery.
4. Remove exhaust tube (item 28) from vehicle (see
Exhaust System Removal in this section).
5. Loosen hose clamp (item 31) that secures air intake
hose (item 32) to engine. Remove intake hose from en-
gine.
6. Disconnect fuelsupply andreturn hoses from fuelin-
jection pump on engine. Plug end of fuel hoses to pre-
vent contamination and fuel spillage. Position
disconnected fuel hoses away from engine.
7. Note location of cable ties used to secure wire har-
ness leads. Label and disconnect wire harness connec-
tors that attach to engine:
A. Battery cableandfusiblelinkharnessfromstarter
solenoid stud (Fig. 12).
B. Wire from spade terminal on starter solenoid.
C. Wire from oil pressure switch.
D. Wires from temperature sender and thermal fan
switch on water pump housing.
E. Harness connector and wire with ring terminal
from alternator.
F. Negative battery cable and harness ground con-
nector secured to engine mount (Fig. 12). Note loca-
tionofgroundconnectionsandflangeheadscrewfor
assembly purposes.
G. Harness connector with ring terminal from glow
plug connector.
H. Harness connector from fuel solenoid on injec-
tion pump.
I. Harness connector from crankshaft sensor.
8. Disconnect accelerator cable ball joint from throttle
lever (see Engine Throttle Bracket D isassembly in this
section). Position accelerator cable away from engine.
Figure 12
1. Engine
2. Flat washer
3. Harness alternator wire
4. Nut
5. Positive cable
6. Nut
7. Flange head screw
8. Negative cable
9. Fusible link harness
10. Harness ground wire
1
2
5
3
4
8
9
6
7
10
Figure 13
1. Cap screw
2. Flange nut
3. R--clamp
4. Engine support
5. Engine mount
6. Snubbing washer
7. Engine mount assembly
2
3
5
6
1
7
8
6
7
1
Briggs/Daihatsu
Diesel Engine