Operator's Manual

ManualsBrandsToro ManualsVehiclesWorkman HDX-D Utility Vehicle with Bed

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

Supervisor’sResponsibilities.................................5

BeforeOperating.................................................5

Operation.............................................................5

Maintenance.........................................................7

SoundPressure.....................................................7

Vibration..............................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................13

1InstalltheSteeringWheel(TCModels

Only)..............................................................13

2InstallROPS(TCModelsOnly)........................13

3ActivateandChargetheBattery(TCModels

Only)..............................................................14

4CheckingFluidLevels......................................15

ProductOverview......................................................16

Controls.............................................................16

Specications.....................................................20

Attachments/Accessories...................................20

Operation...................................................................20

CheckingtheEngineOilLevel............................20

AddingFuel.......................................................21

CheckingtheCoolantLevel................................23

CheckingtheTransaxle/HydraulicFluid

Level..............................................................23

CheckingtheHighFlowHydraulicFluid(TC

modelsonly)...................................................23

CheckingtheFrontDifferentialOilLevel

(FourWheelDriveModelsOnly)....................24

CheckingtheTorqueoftheWheel

Nuts...............................................................24

CheckingtheTirePressure.................................25

CheckingtheBrakeFluid....................................25

Pre–startingChecks............................................25

StartingtheEngine.............................................26

DrivingtheVehicle.............................................26

StoppingtheVehicle...........................................26

StoppingtheEngine...........................................26

NewVehicleBreak–in........................................26

CheckingtheInterlockSystem............................27

OperatingCharacteristics...................................27

Passengers..........................................................28

Speed.................................................................28

Turning..............................................................29

Braking..............................................................29

TipOvers...........................................................29

Hills...................................................................29

LoadingandDumping........................................30

UsingTheDifferentialLock...............................30

FourWheelDrive(FourWheelDriveModels

Only)..............................................................31

TransportingtheVehicle.....................................31

TowingtheVehicle.............................................31

TowingaTrailerwiththeVehicle.........................32

HydraulicControl...............................................32

Maintenance...............................................................34

RecommendedMaintenanceSchedule(s)................34

ServiceIntervalChart.........................................35

HeavyDutyOperation.......................................36

PremaintenanceProcedures....................................36

UsingtheBedSafetySupport..............................36

RemovingtheFullBed.......................................37

InstallingtheFullBed.........................................37

JackingtheVehicle..............................................38

RemovingtheHood...........................................39

Lubrication.............................................................40

GreasingBearingsandBushings.........................40

EngineMaintenance...............................................42

ServicingtheAirCleaner....................................42

ChangingtheEngineOilAndFilter....................42

FuelSystemMaintenance.......................................43

FuelLinesandConnections................................43

ServicingtheWaterSeparator/Fuel

Filter..............................................................43

ElectricalSystemMaintenance................................44

Fuses..................................................................44

JumpStartingtheVehicle....................................45

ServicingtheBattery...........................................45

DriveSystemMaintenance.....................................46

ChangingtheFrontDifferentialOil(Four

WheelDriveModelsOnly).............................46

InspectingtheConstantVelocityBoot(Four

WheelDriveModelsOnly).............................46

AdjustingtheShiftCables...................................47

AdjustingtheHigh–LowCable...........................47

AdjustingDifferentialLockCable.......................47

InspectingtheTires............................................47

CheckingtheFrontWheelAlignment.................48

CoolingSystemMaintenance..................................49

RemovingDebrisfromtheCooling

System............................................................49

ChangingEngineCoolant...................................49

BrakeMaintenance.................................................50

AdjustingtheParkingBrake................................50

AdjustingtheBrakePedal...................................51

BeltMaintenance....................................................51

AdjustingBelts...................................................51

ControlsSystemMaintenance.................................52

AdjustingtheAcceleratorPedal..........................52

AdjustingtheClutchPedal..................................52

ConvertingtheSpeedometer..............................53

HydraulicSystemMaintenance...............................53