Service Manual

Removal (Fig. 3)
1. Put vehicle on a level surface and engage parking
brake. Stop the engine and remove key from ignition
switch.
Allow engine to cool.
2. Raise or remove the bed or other attachment(s). If
bed is raised, place safety support on lift cylinder (see
Operator
’s Manual).
3. Remove exhaust system components as needed us-
ing Figure 3 as a guide.
4. Discard gaskets and thoroughly clean flange sur-
faces of manifold and muffler.
Installation (Fig. 3)
1. Replace any removed gaskets.
2. If cap screw (item 11) was removed, apply Loctite
#242 (or equivalent) to threads during installation.
3. Using Figure 3 as a guide, fit all exhaust components
t
o vehicle before tightening any fasteners. When secur-
ing exhaust, tighten fasteners in the following order:
A. Hex nuts (item 3) that secure manifold to engine.
B. Cap screw (item 11) with washers (item 12) that
secures muf
fler to transaxle.
C. Socket head screws (item 1) and flange nuts
(item 10) that secure muf
fler to manifold.
D. Cap screws (item 17) and flange nuts (item 5) that
secure muf
fler to shift cable mount bracket.
E. Carriage screws (item 13) and flange nuts (item
5) that secure muf
fler to mount plate.
F. Screw (item 6) and flange nut (item 5) that se-
cures exhaust manifold to bracket (item 8).
4. Lower or install bed or attachment(s).
Workman 3100
Page 5 – 7
Kohler Gasoline Engine
Kohler
Gasoline Engine