Operator's Manual

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
Supervisor’sResponsibilities.................................4
BeforeOperating.................................................4
WhileOperating...................................................5
Maintenance.........................................................6
SoundPressureLevel...........................................7
VibrationLevel.....................................................7
SafetyandInstructionalDecals.............................7
Setup..........................................................................13
1InstalltheRearFenders....................................13
2InstalltheWheels............................................14
3InstalltheSteeringWheel.................................14
4InstalltheFrontFenders..................................15
5InstalltheROPS..............................................15
6ActivateandChargetheBattery........................16
7FullBedRemoval.............................................17
8Re-InstalltheFullBed......................................18
ProductOverview......................................................19
Controls.............................................................19
Specications.....................................................22
Attachments/Accessories...................................23
Operation...................................................................23
CheckCrankcaseOil..........................................23
FillFuelTank.....................................................24
CheckCoolingSystem........................................25
CheckTransaxle/HydraulicFluid......................25
CheckFrontDifferentialOil...............................26
CheckTorqueOfWheelNuts.............................26
CheckTirePressure............................................26
CheckBrakeFluid..............................................26
CheckFanBeltTension......................................27
Pre–startingChecks............................................27
StartingEngine...................................................27
DrivingVehicle..................................................28
StoppingVehicle................................................28
StoppingEngine.................................................28
NewVehicleBreak–in........................................28
CheckInterlockSystem......................................28
OperatingCharacteristics...................................29
Passengers..........................................................30
Speed.................................................................30
Turning..............................................................30
Braking..............................................................30
Tipovers.............................................................31
Hills...................................................................31
LoadingAndDumping.......................................32
UsingTheDifferentialLock...............................32
FourWheelDrive...............................................33
TransportingVehicle..........................................33
TowingVehicle...................................................33
TrailerTowing....................................................33
HydraulicControl...............................................34
Maintenance...............................................................36
RecommendedMaintenanceSchedule(s)................36
ServiceIntervalChart.........................................37
HeavyDutyOperation.......................................37
PremaintenanceProcedures....................................38
UsingBedSafetySupport...................................38
JackingVehicle...................................................39
Lubrication.............................................................39
GreasingBearingsandBushings.........................39
EngineMaintenance...............................................41
GeneralAirCleanerMaintenance
Practices.........................................................41
ServicingAirCleaner..........................................41
ChangingEngineOilAndFilter..........................41
ReplacingSparkPlugs.........................................42
FuelSystemMaintenance.......................................43
FuelSystem........................................................43
ElectricalSystemMaintenance................................43
Fuses..................................................................43
JumpStartingVehicle.........................................44
BatteryCare.......................................................44
DriveSystemMaintenance.....................................45
ChangeFrontDifferentialOil.............................45
InspectConstantVelocityBoot...........................45
AdjustingShiftCables........................................45
AdjustingHigh–lowCable..................................45
AdjustingDifferentialLockCable.......................45
InspectTires......................................................46
FrontWheelToe................................................46
CoolingSystemMaintenance..................................47
RemovingDebrisFromEngineCooling
System............................................................47
ChangingEngineCoolant...................................47
BrakeMaintenance.................................................49
InspectBrakes....................................................49
BeltMaintenance....................................................49
AdjustingBelts...................................................49
ControlsSystemMaintenance.................................50
AdjustingAcceleratorPedal................................50
AdjustingBrakePedal.........................................51
AdjustingClutchPedal.......................................51
AdjustingParkingBrake.....................................52
HydraulicSystemMaintenance...............................53
ChangingTransaxle/HydraulicFluid.................53
ReplacingHydraulicFilter...................................53
CleaningHydraulicStrainer................................54
EmergencyBoxRaising......................................54
Storage.......................................................................56
BatteryStorage...................................................56
Schematics.................................................................57
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